As soon as the process, which occupies only about fifteen minutes, is
completed, the fused slag is poured off into molds, allowed to cool,
broken up, and ground to a fine powder. For each five tons of steel
which are made in this way, about one ton of basic slag is produced.
In another process, in order to make a slag richer in phosphoric
acid, a lime is employed which contains a considerable percentage of
phosphate. Although the slag thus produced is richer in phosphoric
acid, it is doubtful whether it is any more available for plant growth
than that made in the usual way with lime free from phosphoric acid. In
other words, when a basic slag is made with a lime free from phosphoric
acid, nearly the whole of the phosphoric acid is combined as tetrabasic
calcium phosphate. On the other hand, when the lime employed contains
some of the ordinary mineral phosphate the basic slag produced becomes
a mixture of this mineral phosphate with the tetracalcium salt. The
mineral phosphate is probably not rendered any more available than it
was before.
It is easily seen from the above outline of the process of manufacture,
that basic slags can have a very widely divergent composition. When
made from pig iron poor in phosphorus, the slag will have a large
excess of uncombined lime and consequently the content of phosphoric
acid will be low. When made from pigs rich in phosphorus there may
be a comparative deficiency of lime, and in this case the content of
phosphoric acid would be unusually high.
It is found also that the content of iron in the slag varies widely. In
general, the greater the content of iron the harder the slag and the
more difficult to grind. If the pig iron contain sulfur, as is often
the case, this sulfur is found also in the slag in combination with the
lime, either as a sulfid or sulfate.
No certain formula can therefore be assigned to basic slags and the
availability of each one must be judged by its chemical composition.
=71. Composition of Basic Slag.=—The slags produced by the method above
outlined may be amorphous or crystalline. When large masses are slowly
cooled the interior often discloses a crystalline composition. In some
samples analyzed in this laboratory the crystals were found to be of
two forms; _viz._, acicular and tabular.[62] They had the following
composition:
CALCULATED PER CENTS AS
CaO. Fe₂O₃. Al₂O₃. MgO. V₂O₂. P₂O₅. SiO₂.
Acicular crystals 42.69 20.98 3.71 0.49 0.18 27.06 4.96
Tabular crystals 53.61 9.64 0.91 0.08 —— 33.92 1.75
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