Pumps and Hydraulics, Part 1 (of 2)Hawkins, N. (Nehemiah)
Science
Pumps and Hydraulics, Part 1 (of 2)
Hawkins, N. (Nehemiah)
Hydraulic machinery; Pumping machinery
_a._ First, shut the main valve between the pump and the fire system
lest a sprinkler head be burst, then shut all water outlets nearly, but
not quite tight, so pump will move very slowly. Screw safety valve down
hard. Slowly and carefully admit steam pressure sufficient to give 240
pounds per square inch water pressure.
_b._ With this extreme pressure all joints should remain substantially
tight, and the slow motion of the pump should be tolerably smooth
and uniform. (The leakage of a few drops here and there and a little
unsteadiness of motion are to be expected.)
_c._ If boiler pressure is above 85 pounds, the safety valve on pump
should be attached and screwed down only enough to hold the required
pressure. For with 100 pounds or more of steam the water pressure might
be carried too high.
After completing the above test slack off on safety valve, setting it
so that it will begin to open at about 100 pounds pressure.
51. TEST OF CAPACITY OF SAFETY VALVE.
_a._ The relief valve may next be tested by first adjusting it to
“pop” at 100 pounds, then shut the main outlet to pump, and then shut
the hose gates one by one, and thus force all the discharge through
the relief valve, meanwhile opening steam throttle, so as to run pump
_first at two-thirds speed or about 50 revolutions per minute_, and
finally at full speed (70 revolutions). The safety valve (relief valve)
should carry all this and not let the pressure rise above 125 pounds.
The pressure in a quick-moving fire-pump necessarily fluctuates 5
to 15 pounds at different points in stroke, and an air chamber of
reasonable size cannot wholly remove this. Therefore the safety valve
must be set at about 15 pounds higher than the intended average
working pressure; otherwise it will get to jumping with almost every
stroke.
52. TEST OF INTERNAL LEAKAGE OR SLIP.
_a._ Set safety-valves at 115 lbs., shut all water outlets, admit steam
enough to give 100 pounds water pressure, then pump will move very
slowly under the influence of the leakage past plungers. About one
revolution of pump per minute shows a proper accuracy of fit. Anywhere
from 1/3 to 2 revolutions per minute is satisfactory.
_Too tight a fit is bad_, as if not exceedingly uniform it induces
scoring or cutting of the metals. Moreover, should the pump happen
to be run dry for a few minutes before catching its suction a slight
warming and expansion of the plunger may cause it to stick and cut.
53. TEST WITH MAXIMUM WORKING PRESSURE.
_a._ For this, alternately shut down the main outlet gate and adjust
the hand-wheel of the safety valve, and open up on the throttle as may
be required, running pump at say one-half speed (or, in experienced
hands, at full rated speed), and note the greatest water pressure which
the full boiler pressure (unless boiler pressure is above 85 lbs.) will
yield with pump at full speed.
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