Salt and the salt industryCalvert, Albert Frederick
History
Salt and the salt industry
Calvert, Albert Frederick
Salt industry and trade; Salt industry and trade -- England -- Cheshire
The grainer or Michigan process is, like the “kettle method,” a purely
American invention, and consists in passing live or exhaust steam
through a set of iron pipes immersed in long, shallow wooden or iron
vats. These vats rest on a strong wooden frame. They are from 100 to
150 ft. long, usually 12 ft. wide, and from 20 to 24 in. deep; provided
with four or six steam pipes having a diameter of 4 to 5 in., and hung
on pendants 4 to 6 in. above the bottom of the vats. These pipes are
within a few feet of the same length as the grainer, and so arranged
that the salt can be conveniently removed towards the outer side of the
grainer.
To obtain the best effect in a grainer system, the temperature
of the heated brine is kept at or near the boiling-point when no
lifting or removal of salt is in progress. To do this an abundance
of high-pressure steam must first be supplied to the grainers, and,
secondly, the constant supply of brine required for the grainers while
evaporation is going on, must enter at a temperature but little lower
than that of the brine in the grainer. For this purpose two large
tanks, called settlers, are employed, which are usually as long and
wide as the grainers, but 6 ft. deep, and provided with four rows of
steam pipes about 1 ft. above the floor to heat the cold brine drawn
into them from the outside cisterns as required. Although the six rows
of steam pipes in the grainer have an entire length of from 550 to 750
ft. (suspended in the brine 4 to 6 in. above the bottom of the grainer
and with 8 to 10 in. of brine above them) and a heating surface of from
700 to 1,000 square feet, a great deal of the steam supplied to them is
not condensed, and, therefore, passes from the grainer pipes into the
settler pipes (sometimes passing through a steam trap to separate the
condensed water) to heat the brine of the settlers.
The main difficulty with which the manufacturers of New York State have
to contend is the calcium sulphate. In fact, it is this impurity which
causes the interruption of the process, and the laborious cleaning out,
whether the kettle, the pan, the grainer, or the vacuum pan is used.
It not only entails a great loss of heat in consequence of its slow
conductivity, but it also causes the overheating of the metal exposed
to direct fire, wherever this is employed. Suggestions and experiments
have been made to overcome this difficulty, involving the expenditure
of great sums of money, but without any practical results as far as
mechanical means are concerned.
Public-domain text, read in full here on John Shaqi.
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