Salt and the salt industryCalvert, Albert Frederick
History
Salt and the salt industry
Calvert, Albert Frederick
Salt industry and trade; Salt industry and trade -- England -- Cheshire
While the largest size triple-effect vacuum plants are capable of
turning out 1,000 tons of salt per diem, with brine at or near
saturation, and produce about 6 tons of salt for the combustion of 1
ton of coal, it is a very expensive process to operate as well as to
install. The cost of the plant ranges from £26,000 to £100,000, and a
large percentage of skilled labour is required in its manipulation.
But, despite the high initial cost, and the fact that it only makes one
grade of salt, it is extremely complicated, and has to be stopped for
4 hours in each 24 for the purpose of boiling out and cleaning up the
pans, the vacuum plant is a highly efficient piece of mechanism, and
for a while it remained the best and most economic system on the market.
But the Vacuum process was not destined to remain long without a rival.
In point of fact, the merits of the American invention had scarcely
obtained recognition when a new furnace was designed which, when
applied to the open-pan system and subjected to practical tests, proved
an entire success. The late James Hodgkinson, the patentee, was not a
salt-man, but the head of a Manchester firm of engineers and machinery
manufacturers, and it was a professional visit to a salt-works which
revealed to him the crudity of the brine-boiling operation and gave
him the idea of adapting to the salt furnaces a mechanical stoker
of his own invention, which was already being operated for other
manufacturing purposes. In the development of his idea, and with his
mechanical stoker as its foundation, he perfected the Hodgkinson Patent
Salt-Making Process, the advantages of which over all other processes
for the manufacture of salt from brine have been summarized by Sir
Thomas H. Holland, D.Sc., F.R.S., under the following six heads--
1. Complete utilization of the heat derived from the fuel employed.
2. The absolute maintenance uniformly of this heat.
3. The fact that finely-divided first-quality table salt can be
produced in the dry form fit for dispatch to the market without
grinding or other preparation.
4. The fact that coarsely crystallized salt can be produced at the same
time as the finest table salt.
5. That the proportion of the different grades of salt can be varied
at will, as well as maintained constantly, to suit the varying
requirements of the market.
6. The automatic and continuous removal of the salt as fast as it is
precipitated from the brine.
The essential features of the Hodgkinson plant consist of (_a_) a
mechanically-stoked furnace for the production of heat; (_b_) a primary
closed evaporating pan, 30 ft. in diameter; (_c_) two secondary
circular pans, 25 ft. in diameter; (_d_) four open rectangular pans,
60 ft. by 25 ft.; (_e_) a series of folded steam-jacketed pipes for
heating the inflowing brine by the waste steam; and (_f_) a condensing
arrangement to produce a partial vacuum in the closed pans.
Public-domain text, read in full here on John Shaqi.
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