Slipstream: the autobiography of an air craftsmanWilson, Eugene E.
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Slipstream: the autobiography of an air craftsman
Wilson, Eugene E.
Aircraft industry -- United States -- Biography; United States. Navy -- Aviation; Wilson, Eugene E., 1887-1974
One thing that had impressed the Ford people was the vast difference
between the aircraft and automotive processes. Our production was
based on the use of standard machine tools; we had few of the special
single-purpose machines designed for low-cost volume production
of automobiles. Our practice had been deliberately adopted for
several reasons. In expanding for war-emergency production we could
expect machine tool builders rapidly to expand delivery of standard
machines, where special machines would require much longer. Again,
whereas automotive production could be standardized for reasonable
periods, in aircraft engines we must be able to incorporate every new
design change without seriously retarding production. To accomplish
this, we had fitted special jigs and fixtures to our standard
machines; for a design change we could scrap the fixtures but keep
the machines running. No such flexibility as this could be had with
the special machines of the automotive shops, and Sorenson’s crew had
spotted this right away. In fact, if anyone thought we could learn
much about production from the automotive boys, he soon found it was
the other way around. They learned from us our secret of aircraft war
production, the revolutionary idea of flexibility in volume.
Along with this idea we had developed the aircraft-type assembly
of components. Instead of using a conveyer to regulate production
rates, we used it to transport materials to the assembly points. Here
the workers built up complete units or subassemblies and inspected
them on the spot. Aside from the flexibility thus introduced, the
idea had an impact on our production workers. We did away with the
deadly monotony of repetitive processes, by feeding to the operators
such precisely machined parts that even the unskilled could assemble
finished devices and test their functioning. And now as we lost our
experienced workers to the armed forces and began replacing them
with recruits from the white-collar trades, we found this gave a
tremendous boost to shop morale. In the development of this process,
I found myself thinking frequently of the scene in Charlie Chaplin’s
picture where he finally uses both hands and both feet to feed nuts
and washers into the ever-moving and compelling assembly.
Public-domain text, read in full here on John Shaqi.
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