Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
It is often necessary to manufacture a cheaper grade of soap for toilet
purposes to meet the demand of a certain class of trade as well as for
export. To accomplish this it is of course necessary to produce a very
inferior product and run down the percentage of fatty acids contained in
the soaps by the addition of fillers or to use cheaper oils in
manufacturing. The most simple method of filling a soap is to load it at
the mill with some substance much less expensive than the soap itself.
Many of the cheaper toilet soaps, however, are not milled and it is,
therefore, necessary to follow out some other procedure.
Milled soaps, as has just been stated, are loaded at the mill. The
consumers of cheaper toilet soaps in this country are accustomed to a
milled soap and this grade of soap for home consumption is very often
filled with numerous substances, but most generally by adding starch
and talc. The addition of such materials of course later exhibit
themselves by imparting to the cake of soap a dead appearance. Talc is
more readily detected in the soap than starch by washing with it, as
talc is insoluble and imparts a roughness to the soap, like sand or
pumice, as the soap wears down. It may readily be added to 20 per cent.
by weight. Starch is to be preferred to talc, in loading a soap, as it
is not so readily noticeable in washing. It leaves the cake itself
absolutely smooth although the lather formed is more shiny. This
substance may be employed to as high a percentage as one-third the
weight of the soap. It is, of course, possible to cheapen the best soap
base by this method and the price may be further lowered by using the
less expensive oils and fats to make the soap base.
RUN AND GLUED UP SOAPS.
A very cheap grade of soap may be made by making a run soap and adding
the filler e. g. sodium silicate in the kettle during saponification.
The percentage of fatty acids may be brought down to 10 per cent.,
although of course a soap of this type shrinks a whole lot upon
exposure.
In making a "glued up" soap the procedure is the same for making the
soap itself as with a settled soap, except that the soap is finished
"curd" and later filled in the crutcher. The percentage of fatty acids
in a soap of this type is seldom below 50 per cent.
The method of "gluing up" a soap is best illustrated by a typical soap
of this character in which the kettle is charged with the following
stock.
Bleached palm oil 5 parts
Distilled grease 2 "
Cotton oil foots stock, 63% fatty acid 1 "
Rosin 4 "
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