Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
To carry out the process first saponify about 5 grams of fat or oil with
an excess of alcoholic potassium hydrate, 20-30 cubic centimeters of a 1
to 10 solution of potassium hydroxide in alcohol until the alcohol is
evaporated over a steam bath. Wash the soap thus formed into a
separatory funnel of 200 cubic centimeters capacity with 80-100 cubic
centimeters water. Then add about 60 cubic centimeters of ether,
petroleum ether or 86 degs. gasoline and thoroughly shake the funnel to
extract the unsaponifiable. Should the two layers not separate readily,
add a few cubic centimeters of alcohol, which will readily cause them to
separate. Draw off the watery solution from beneath and wash the ether
with water containing a few drops of sodium hydrate and run to another
dish. Pour the watery solution into the funnel again and repeat the
extraction once or twice more or until the ether shows no discoloration.
Combine the ether extractions into the funnel and wash with water until
no alkaline reaction is obtained from the wash water. Run the ether
extract to a weighed dish, evaporate and dry rapidly in a drying oven.
As some of the hydrocarbons are readily volatile at 100 degs.
Centigrade, the drying should not be carried on any longer than
necessary. The residue is then weighed and the original weight of fat
taken divided into the weight of the residue x 100 gives the percentage
unsaponifiable.
TEST FOR COLOR OF SOAP.
It is often desirable to determine the color of the finished soap by a
rapid determination before it is made into soap. It often happens,
especially with the tallows, that a dark colored sample produces a light
colored soap, whereas a bleached light colored tallow produces a soap
off shade.
To rapidly determine whether the color easily washes out of the tallow
with lye, 100 cubic centimeters of tallow are saponified in an enameled
or iron dish with 100 cubic centimeters of 21 degs. Baume soda lye and
100 cubic centimeters of denatured alcohol. Continue heating over a wire
gauze until all the alcohol is expelled and then add 50 cubic
centimeters of the 21 degs. Baume lye to grain the soap. Allow the lyes
to settle and with an inverted pipette draw off the lyes into a test
tube or bottle. Close the soap with 100 cubic centimeters of hot water
and when closed again grain with 50 cubic centimeters of the lye by just
bringing to a boil over an open flame. Again allow the lyes to settle
and put aside a sample of the lye for comparison. Repeat the process of
closing, graining and settling and take a sample of lye. If the lye is
still discolored repeat the above operations again or until the lye is
colorless. Ordinarily all the color will come out with the third lye.
The soap thus obtained contains considerable water which makes it appear
white. The soap is, therefore, dried to about 15 per cent. moisture and
examined for color. The color thus obtained is a very good criterion as
to what may be expected in the soap kettle.
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