Something about sugar : $b Its history, growth, manufacture and distributionRolph, George M. (George Morrison)
History
Something about sugar : $b Its history, growth, manufacture and distribution
Rolph, George M. (George Morrison)
Sugar
The essential difference between the two methods, as well as the
appropriateness of the descriptive terms “out and out” and “in and in,”
will be readily apparent.
The impurities in yellow sugars are natural and consist of invert sugar,
glucose, organic non-sugars and salts, all of which were originally
present in the raws or were formed in the process of refining.
It is not unusual to hear it said that yellow sugars are sweeter than
granulated. To the average palate this is apparently so, but, as has been
shown, granulated sugar contains 99.8 per cent of sucrose or sweetening
matter, while the highest grade of yellow carries only 92 per cent. Soft
sugars dissolve more readily on the tongue than granulated, and the syrup
or molasses in them accentuates their sweet taste.
There are several other grades of sugar prepared for the consuming
market, but lack of space precludes a description of them or the methods
by which they are produced.
MECHANICAL DEPARTMENT
It is needless to say that the conveying, melting, filtering, boiling,
drying, screening, weighing and packing of one thousand tons of sugar in
twenty-four hours necessitates a great amount of steam and a multiplicity
of machinery.
The boilers generate steam to drive huge pumps that deliver cold salt
water to the condensers throughout the refinery, to drive vacuum pumps
that make boiling and evaporation _in vacuo_ possible, and to drive large
turbine or reciprocating engines that supply the electric power. The
exhaust steam as it leaves the cylinders has a pressure of about fifteen
pounds per square inch. It is conducted through pipes to the evaporators,
pans, driers and tanks, where it is again used for concentrating the
liquors, boiling in the pans, drying the sugar and keeping the liquors
hot throughout the process. It leaves the various heating coils and tubes
as hot water and is returned to the boilers for the generation of more
steam.
Live steam, that is to say, steam just as it comes from the boilers, is
used extensively in the vacuum pans for boiling the liquor to grain.
A refinery melting one thousand tons of raw sugar each day requires about
5500 boiler horse power. On the Atlantic coast coal is the fuel used,
while on the Pacific coast oil is burned. The amount of fuel consumed in
different refineries varies to some extent, but a fair average per ton of
raw sugar melted is one and one-third barrels of oil, or one-third of a
ton of coal.
In modern plants all the moving machinery, except the pumps and main
engines, is usually driven by electric motors. This does away with many
dangerous belts, as well as expensive transmission machinery. The motor
drive is simple and efficient and therefore used extensively.
Public-domain text, read in full here on John Shaqi.
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