Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
Air Supply--From the nature of the fuel and the method of burning, the
quantity of air for combustion may be minimized. As with other fuels,
when the amount of air admitted is the minimum which will completely
consume the oil, the results are the best. The excess or deficiency of
air can be judged by the appearance of the stack or by observing the
gases passing through the boiler settings. A perfectly clear stack
indicates excess air, whereas smoke indicates a deficiency. With
properly designed furnaces the best results are secured by running near
the smoking point with a slight haze in the gases. A slight variation in
the air supply will affect the furnace conditions in an oil burning
boiler more than the same variation where coal is used, and for this
reason it is of the utmost importance that flue gas analysis be made
frequently on oil-burning boilers. With the air for combustion properly
regulated by adjustment of any checkerwork or any other device which may
be used, and the dampers carefully set, the flue gas analysis should
show, for good furnace conditions, a percentage of CO_{2} between 13 and
14 per cent, with either no CO or but a trace.
In boiler plant operation it is difficult to regulate the steam supply
to the burners and the damper position to meet sudden and repeated
variations in the load. A device has been patented which automatically
regulates by means of the boiler pressure the pressure of the steam to
the burners, the oil to the burners and the position of the boiler
damper. Such a device has been shown to give good results in plant
operation where hand regulation is difficult at best, and in many
instances is unfortunately not even attempted.
Efficiency with Oil--As pointed out in enumerating the advantages of oil
fuel over coal, higher efficiencies are obtainable with the former. With
boilers of approximately 500 horse power equipped with properly designed
furnaces and burners, an efficiency of 83 per cent is possible or making
an allowance of 2 per cent for steam used by burners, a net efficiency
of 81 per cent. The conditions under which such efficiencies are to be
secured are distinctly test conditions in which careful operation is a
prime requisite. With furnace conditions that are not conductive to the
best combustion, this figure may be decreased by from 5 to 10 per cent.
In large properly designed plants, however, the first named efficiency
may be approached for uniform running conditions, the nearness to which
it is reached depending on the intelligence of the operating crew. It
must be remembered that the use of oil fuel presents to the careless
operator possibilities for wastefulness much greater than in plants
where coal is fired, and it therefore pays to go carefully into this
feature.
Table 48 gives some representative tests with oil fuel.
TABLE 48
TESTS OF BABCOCK AND WILCOX BOILERS WITH OIL FUEL
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