Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
With the exception of the small amount of carbon in combination with
hydrogen as methane, and a very small percentage of free hydrogen,
ordinarily less than 0.1 per cent, the calorific value of blast furnace
gas is due to the CO content which when united with sufficient oxygen
when burned under a boiler, burns further to CO_{2}. The heat value of
such gas will vary in most cases from 85 to 100 B. t. u. per cubic foot
under standard conditions. In modern practice, where the blast is heated
by hot blast stoves, approximately 15 per cent of the total amount of
gas is used for this purpose, leaving 85 per cent of the total for use
under boilers or in gas engines, that is, approximately 8500 pounds of
gas per ton of pig iron produced. In a modern blast furnace plant, the
gas serves ordinarily as the only fuel required. Table 49 gives the
analyses of several samples of blast furnace gas.
TABLE 49
TYPICAL ANALYSES OF BLAST FURNACE GAS
+----------------------------------------------------------------+
|+-----------------------+------+----+-----+----+------+--------+|
|| |CO_{2}| O | CO | H |CH_{4}| N ||
|+-----------------------+------+----+-----+----+------+--------+|
||Bessemer Furnace | 9.85|0.36|32.73|3.14| .. |53.92 ||
||Bessemer Furnace | 11.4 | .. |27.7 |1.9 | 0.3 |58.7 ||
||Bessemer Furnace | 10.0 | .. |26.2 |3.1 | 0.2 |60.5 ||
||Bessemer Furnace | 9.1 | .. |28.7 |2.7 | 0.2 |59.3 ||
||Bessemer Furnace | 13.5 | .. |25.2 |1.43| .. |59.87 ||
||Bessemer Furnace[47] | 10.9 | .. |27.8 |2.8 | 0.2 |58.3 ||
||Ferro Manganese Furnace| 7.1 | .. |30.1 | .. | .. |62.8[48]||
||Basic Ore Furnace | 16.0 |0.2 |23.6 | .. | .. |60.2[48]||
|+-----------------------+------+----+-----+----+------+--------+|
+----------------------------------------------------------------+
Until recently, the important consideration in the burning of blast
furnace gas has been the capacity that can be developed with practically
no attention given to the aspect of efficiency. This phase of the
question is now drawing attention and furnaces especially designed for
good efficiency with this class of fuel are demanded. The essential
feature is ample combustion space, in which the combustion of gases may
be practically completed before striking the heating surfaces. The gases
have the power of burning out completely after striking the heating
surfaces, provided the initial temperature is sufficiently high, but
where the combustion is completed before such time, the results secured
are more satisfactory. A furnace volume of approximately 1 to 1.5 cubic
feet per rated boiler horse power will give a combustion space that is
ample.
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