Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
7th. Loss due to the incomplete combustion of the fuel when the carbon
is not completely consumed but burns to CO instead of CO_{2}. The CO
passes out of the stack unburned as a volatile gas capable of further
combustion.
8th. Loss due to radiation of heat from the boiler and furnace settings.
Obviously a very elaborate test would have to be made were all of the
above items to be determined accurately. In ordinary practice it has
become customary to summarize these losses as follows, the methods of
computing the losses being given in each instance by a typical example:
(A) Loss due to the heating of moisture in the fuel from the atmospheric
temperature to 212 degrees, evaporate it at that temperature and
superheat it to the temperature of the flue gases. This in reality is
the total heat above the temperature of the air in the boiler room, in
one pound of superheated steam at atmospheric pressure at the
temperature of the flue gases, multiplied by the percentage of moisture
in the fuel. As the total heat above the temperature of the air would
have to be computed in each instance, this loss is best expressed by:
Loss in B. t. u. per pound = W(212-t+970.4+.47(T-212)) (33)
Where W = per cent of moisture in coal,
t = the temperature of air in the boiler room,
T = temperature of the flue gases,
.47 = the specific heat of superheated steam at the atmospheric
pressure and at the flue gas temperature,
(212-t) = B. t. u. necessary to heat one pound of water from the
temperature of the boiler room to 212 degrees,
970.4 = B. t. u. necessary to evaporate one pound of water at 212
degrees to steam at atmospheric pressure,
.47(T-212) = B. t. u. necessary to superheat one pound of steam at
atmospheric pressure from 212 degrees to temperature T.
[Illustration: Portion of 15,000 Horse-power Installation of Babcock &
Wilcox Boilers, Equipped with Babcock & Wilcox Chain Grate Stokers at
the Northumberland, Pa., Plant of the Atlas Portland Cement Co. This
Company Operates a Total of 24,000 Horse Power of Babcock & Wilcox
Boilers in its Various Plants]
(B) Loss due to heat carried away in the steam produced by the burning
of the hydrogen component of the fuel. In burning, one pound of hydrogen
unites with 8 pounds of oxygen to form 9 pounds of steam. Following the
reasoning of item (A), therefore, this loss will be:
Loss in B. t. u. per pound = 9H((212-t)+970.4+.47(T-212)) (34)
where H = the percentage by weight of hydrogen.
This item is frequently considered as a part of the unaccounted for
loss, where an ultimate analysis of the fuel is not given.
(C) Loss due to heat carried away by dry chimney gases. This is
dependent upon the weight of gas per pound of coal which may be
determined by formula (16), page 158.
Loss in B. t. u. per pound = (T-t)×.24×W.
Where T and t have values as in (33),
.24 = specific heat of chimney gases,
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