Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
In the Bureau of Standards test for softening temperature, or critical
temperature of plasticity under the specified load, the brick are tested
on end. In testing fire brick for boiler purposes such a method might be
criticised, because such a test is a compression test and subject to
errors from unequal bearing surfaces causing shear. Furthermore, a
series of samples, presumably duplicates, will not fail in the same way,
due to the mechanical variation in the manufacture of the brick. Arches
that fail through plasticity show that the tensile strength of the brick
is important, this being evidenced by the fact that the bottom of a
wedge brick in an arch that has failed is usually found to be wider than
the top and the adjacent bricks are firmly cemented together.
A better method of testing is that of testing the brick as a beam
subjected to its own weight and not on end. This method has been used
for years in Germany and is recommended by the highest authorities in
ceramics. It takes into account the failure by tension in the brick as
well as by compression and thus covers the tension element which is
important in arch construction.
The plastic point under a unit stress of 100 pounds per square inch,
which may be taken as the average maximum arch stress, should be above
2800 degrees to give perfect results and should be above 2400 degrees to
enable the brick to be used with any degree of satisfaction.
The other characteristics by which the quality of a fire brick is to be
judged are:
Fusion point. In view of the fact that the critical temperature of
plasticity is below the fusion point, this is only important as an
indication from high fusion point of a high temperature of plasticity.
Hardness. This is a relative quality based on an arbitrary scale of 10
and is an indication of probable cracking and spalling.
Expansion. The lineal expansion per brick in inches. This characteristic
in conjunction with hardness is a measure of the physical movement of
the brick as affecting a mass of brickwork, such movement resulting in
cracked walls, etc. The expansion will vary between wide limits in
different brick and provided such expansion is not in excess of, say,
.05 inch in a 9-inch brick, when measured at 2600 degrees, it is not
particularly important in a properly designed furnace, though in general
the smaller the expansion the better.
Compression. The strength necessary to cause crushing of the brick at
the center of the 4½ inch face by a steel block one inch square. The
compression should ordinarily be low, a suggested standard being that a
brick show signs of crushing at 7500 pounds.
Size of Nodules. The average size of flint grains when the brick is
carefully crushed. The scale of these sizes may be considered: Small,
size of anthracite rice; large, size of anthracite pea.
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