Steam, Its Generation and UseBabcock & Wilcox Company
History
Steam, Its Generation and Use
Babcock & Wilcox Company
Steam-boilers, Water-tube
Fire-brick arches should be constructed of selected brick which are
smooth, straight and uniform. The frames on which such arches are built,
called arch centers, should be constructed of batten strips not over 2
inches wide. The brick should be laid on these centers in courses, not
in rings, each joint being broken with a bond equal to the length of
half a brick. Each course should be first tried in place dry, and
checked with a straight edge to insure a uniform thickness of joint
between courses. Each brick should be dipped on one side and two edges
only and tapped into place with a mallet. Wedge brick courses should be
used only where necessary to keep the bottom faces of the straight brick
course in even contact with the centers. When such contact cannot be
exactly secured by the use of wedge brick, the straight brick should
lean away from the center of the arch rather than toward it. When the
arch is approximately two-thirds completed, a trial ring should be laid
to determine whether the key course will fit. When some cutting is
necessary to secure such a fit, it should be done on the two adjacent
courses on the side of the brick away from the key. It is necessary that
the keying course be a true fit from top to bottom, and after it has
been dipped and driven it should not extend below the surface of the
arch, but preferably should have its lower ledge one-quarter inch above
this surface. After fitting, the keys should be dipped, replaced
loosely, and the whole course driven uniformly into place by means of a
heavy hammer and a piece of wood extending the full length of the keying
course. Such a driving in of this course should raise the arch as a
whole from the center. The center should be so constructed that it may
be dropped free of the arch when the key course is in place and removed
from the furnace without being burned out.
[Illustration: A Typical Steel Casing for a Babcock & Wilcox Boiler
Built by The Babcock & Wilcox Co.]
Care of Brickwork--Before a boiler is placed in service, it is essential
that the brickwork setting be thoroughly and properly dried, or
otherwise the setting will invariably crack. The best method of starting
such a process is to block open the boiler damper and the ashpit doors
as soon as the brickwork is completed and in this way maintain a free
circulation of air through the setting. If possible, such preliminary
drying should be continued for several days before any fire is placed in
the furnace. When ready for the drying out fire, wood should be used at
the start in a light fire which may be gradually built up as the walls
become warm. After the walls have become thoroughly heated, coal may be
fired and the boiler placed in service.
Public-domain text, read in full here on John Shaqi.
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