Steel: The Diary of a Furnace WorkerWalker, Charles R. (Charles Rumford)
History
Steel: The Diary of a Furnace Worker
Walker, Charles R. (Charles Rumford)
Iron and steel workers -- United States
It is impossible to live under this loose régime--with high turnover,
and the work-pace necessarily keyed low because of the excessive burden
of hours spent under the roof of the mill--and not wonder if there isn't
an engineering problem in it. The impression was of a vast wastage of
man-hours. The question suggested itself: "Is it in the long run, good
business--an efficient thing?" An exhaustive investigation by engineers
and economists could surely be made to answer this question.
People ask: "Is there any mechanical or metallurgical reason for the
twelve-hour day?" The answer is: No. There are several plants of
independent steel companies that run on a three-shift, eight-hour
basis; and the steel mills in England, France, Germany, and Italy
operate with three eight-hour shifts. The long day is not a
metallurgical _necessity_, therefore. The metallurgical _explanation_ of
the twelve-hour day, however, is this. The process of making iron or
steel is necessarily a continuous one, because the heat of the furnaces
must be conserved by keeping up the fires twenty-four hours a day. So
the division into either two shifts of twelve hours or three shifts of
eight becomes imperative. Other industries might reduce their hours
gradually from twelve to ten, and then to nine. With steel the full jump
from twelve to eight must be made. Without doubt, this metallurgical
factor accounts in some measure for the conservatism of the steel
companies in making the change.
It is none of my business, in summing up a personal experience, to
review the story of steel mills which have undertaken a three-shift plan
of operation, of eight hours each, in place of the two shifts of twelve.
But the study has been made by engineers and economists, who have
collected figures as to the cost of operation on an eight-hour basis as
contrasted with a twelve. The increased cost in product which such a
change would entail is between three and five per cent.[3]
The community of workers takes on a special character, where men live
whose day is twelve hours long. "We haven't any Sundays," the men said;
and "There isn't time enough at home." This is the most far-reaching
effect of "hours" in steel, I think, and easily transcends the others.
"What do you do when you leave the mill?" people ask. "On my
night-week," I answer, "I wash up, go home, eat, and go to bed."
Anything that happens in your home or city that week is blotted out, as
if it occurred upon a distant continent; for every hour of the
twenty-four is accountable, in sleep, work, or food, for seven days;
unless a man prefers, as he often does, to cheat his sleep-time and have
his shoes tapped, or take a drink with a friend.
Public-domain text, read in full here on John Shaqi.
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