Stories of Invention, Told by Inventors and their FriendsHale, Edward Everett
History
Stories of Invention, Told by Inventors and their Friends
Hale, Edward Everett
Inventions; Inventors; Technology -- Juvenile literature
As Sir Henry continued his labors, he extended their scope from the
production of refined iron to that of steel; and in order to protect
himself, he took out a patent for each successive improvement. One idea
after another was put to the test of experiment; one furnace after
another was pulled down, and numerous mechanical appliances were
designed and tried in practice. During these experiments he specified a
multitude of improvements in the crucible process of making steel; but
he still felt that much remained to be done. At the end of eighteen
months, he says, "the idea struck me" of rendering cast iron malleable
by the introduction of atmospheric air into the fluid metal. His first
experiment to test this idea was made in a crucible in the laboratory.
He there found that by blowing air into the molten metal in the
crucible, by means of a movable blow-pipe, he could convert ten pounds
or twelve pounds of crude iron into the softest malleable iron. The
samples thus produced were so satisfactory in all their mechanical tests
that he brought them under the notice of Colonel Eardley Wilmot, then
the Superintendent of the Royal Gun Factories, who expressed himself
delighted and astonished at the result, and who offered him facilities
for experimenting in Woolwich Arsenal. These facilities were extended to
him in the laboratory by Professor Abel, who made numberless analyses of
the material as he advanced with his experiments. The testing department
was also put at his disposal, for testing the tensile strength and
elasticity of different samples of soft malleable iron and steel. The
first piece that was rolled at Woolwich was preserved by Sir Henry as a
memento. It was a small bar of metal, about a foot long and an inch
wide, and was converted from a state of pig iron in a crucible of only
ten pounds. That small piece of bar, after being rolled, was tried, to
see how far it was capable of welding; and he was surprised to see how
easily it answered the severest tests. After this he commenced
experiments on a larger scale. He had proved in the laboratory that the
principle of purifying pig iron by atmospheric air was possible; but he
feared, from what he knew of iron metallurgy, that as he approached the
condition of pure soft malleable iron, he must of necessity require a
temperature that he could not hope to attain under these conditions. In
order to produce larger quantities of metal in this way, one of his
first ideas was to apply the air to the molten iron in crucibles; and
accordingly, in October, 1855, he took out a patent embodying this idea.
He proposed to erect a large circular furnace, with openings for the
reception of melting-pots containing fluid iron, and pipes were made to
conduct air into the centre of each pot, and to force it among the
particles of metal. Having thus tested the purifying effect of cold air
introduced into the melting iron in pots, he labored for three months in
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