Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
A machine, the principle of which was intended to apply to the making
of buckram shapes, was also adopted by the straw trade. Its first
adoption was due to the introduction of the felt hat manufacture
into the districts hitherto peculiar to the straw hat making, but it
was found to possess points of advantage in the blocking of certain
materials. This machine has a “female” pan of metal into which a
properly fitted “male” block, with the accurate amount of space for
the material to be used, may enter, forming with the pan and the hat
one solid piece. This “male” block is also of metal. They were first
of iron and afterwards were generally of spelter or aluminium. In the
particular case for which they were most extensively used, the hat
was made of a cotton braid, the stiffening of which was effected by
a shellac and methylated spirit mixture, as gelatine was not found
entirely satisfactory. Both the “male” and the “female” blocks were
heated by gas jets, and when the hat was still wet with the highly
inflammable stiffening it was placed in position on the lower block,
the other was adjusted to it, and when in proper place the heat of
the blocks, or the light of the gas jets, fired the stiffening, which
rapidly burned the spirit out, leaving the shellac or other resinous
material in the fibres of the braid in sufficient quantity to render
the hat hard enough for its purpose, and at the same time creating an
almost waterproof fabric, that enabled the cotton to withstand the
softening influences of damp weather. The operation was completed by
releasing the movable block and taking out the hat.
Public-domain text, read in full here on John Shaqi.
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