Straw Hats: Their history and manufactureInwards, Harry
History
Straw Hats: Their history and manufacture
Inwards, Harry
Hats; Straw industries
pan conforming to the curves of the rolled brim, heated either by gas
or steam on, or in, which the brim of the hat is arranged, and a wooden
block placed over it. Affixed to the plate or pan are two uprights
with a crossbeam, in the centre of which is a long quick acting screw
with a small plate at the bottom. This descends on to the wooden block
and creates sufficient pressure to put the brim of the hat in correct
shape. It is found very useful in “touching up” the shape of a brim
that may have been bent or damaged in the trimming, as to put the hat
into either of the other machines would necessitate the taking away of
all trimmings and linings. The mention of these articles brings our
history to its next stage--that of the actual “Finishing,” as the trade
calls all the operations done to the hat after blocking.
FOOTNOTE:
[2] About this there is some uncertainty; the writer, from personal
recollection, believes it to be correct, but some modern Frenchmen
claim the honour on behalf of M. Desireau, while others assign priority
to M. Légat.
CHAPTER XIII
FINISHING. POLISHING. TRIMMING. LINING.
The straw hat having now arrived at the stage where its actual
manufacture ceases, has still further to undergo the process of
embellishment necessary for its proper appearance on the counters of
the merchant, or in the showroom of the milliner. A great many hats
of the “Leghorn” variety leave the factories without any finish of
trimming or lining, but after they leave the blocking room they have to
undergo a process of polishing. This is done in one or two ways. The
“dry” way is for the hat to be put through a severe brushing, done by
rapidly revolving brushes carrying powdered sulphur, in an air shaft
which takes away the residue of the powder. This gives to the Leghorn
hat a velvety smoothness and incidentally imparts a richer colour,
owing to the sulphur that finds its way into the crevices of the straw
fibres; although the brushing is intended to leave the hat free from
the powder, in actual working that is found to be nearly impossible.
The other way is the “wet,” and in this case the hat is covered all
over with a thin paste, of which sulphur is the principal ingredient.
When dry the blocking process is gone through, and the hat subsequently
receives a brushing similar to the “dry” method, but in this case the
object of the brushing is to remove every available particle of the
dried paste. The advantage of this method is great where the colour of
the Leghorn is none too fine. The wet sulphur mixture has a bleaching
effect on the straw, and naturally tends to penetrate better into the
fibres and crevices than the powder alone. The result is that the tone
of the hat is immeasurably beautified and with a longer lasting colour
than is obtained by simply polishing with dry powder. When properly
brushed and ticketed Leghorns are then completely ready for the market.
Public-domain text, read in full here on John Shaqi.
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