Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.United States Tariff Commission
Science
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.
United States Tariff Commission
Gums and resins industry; Plastics
Vast quantities of naphthalene potentially available in this country were
not recovered because of the low prices prevailing until 1936. Since
then an increase in the price of crude naphthalene from 1.55 cents to
2.5 cents and 3 cents per pound has stimulated production and has led to
additional recovery.
PHTHALIC ANHYDRIDE
Description and uses.
Phthalic anhydride is an aromatic polybasic organic acid anhydride made
from naphthalene by vapor phase catalytic oxidation. It is marketed as
white needle-shaped crystals or flakes having a melting point of 130°
to 131° C. and boiling at 284° to 285° C. It is the cheapest and most
widely used aromatic organic acid. Its most important use is in the
manufacture of synthetic resins of the alkyd type. Other important uses
are in dye intermediates; in phenolphthalein; in benzoic acid; in dyes
such as indigo, phloxines, rhodamines, erythrosines; and in esters such
as dibutyl phthalate (widely used as a plasticizer in nitrocellulose
lacquers and films and of interest as a greaseless lubricant), diethyl
phthalate (used as a perfume fixative and denaturant of alcohol),
dimethyl phthalate (used as a plasticizer in cellulose acetate films),
and diamyl phthalate (used as a plasticizer). Important new processes
using phthalic anhydride as a raw material include the syntheses of
anthraquinone, substituted anthraquinones, and benzoyl benzoic acid.
Before the World War phthalic anhydride was made by heating naphthalene
with sulphuric acid in the presence of mercury; the sulphuric acid acted
as an oxidizer, and sulphur dioxide and carbon dioxide were liberated.
This process was used in Europe and in the United States to produce the
small quantities of phthalic anhydride needed for the manufacture of
certain dyes and intermediates. It proved highly unsatisfactory as to
operation; the yield varying widely from batch to batch. The sales price
of the phthalic anhydride produced at that time was as high as $4.25 per
pound, whereas it is 12 to 14 cents per pound today.
In September 1916, Gibbs and Conover, working in the Color Laboratory
of the Bureau of Chemistry and Soils, United States Department of
Agriculture, developed a process for the synthesis of phthalic anhydride
by the direct vapor phase catalytic oxidation of naphthalene. This work
was done under the United States Government’s wartime investigation of
the manufacture of intermediates and dyes. Gibbs and Conover were granted
United States Patent No. 1,285,117 covering the basic process, and the
invention was assigned to the people of the United States. This process
revolutionized the manufacture of phthalic anhydride, causing the market
price to drop to $2.85 per pound in 1918, to 46 cents per pound in 1920,
and to 13 cents in 1930. With each decline in price new outlets were
found, and domestic production increased practically every year, rising
from 227,000 pounds in 1918 to 23,500,000 pounds in 1935.
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