Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.United States Tariff Commission
Science
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.
United States Tariff Commission
Gums and resins industry; Plastics
The tar-acid resins used in varnishes and other surface coatings are
usually oil-soluble types. They may be divided into three general
classes: (1) Phenol-formaldehyde condensation products rendered
oil-soluble by chemical combination or physical dispersion in other
materials, such as rosin and copal; (2) condensation products made
from tar acids other than simple phenol, which are themselves soluble
in drying oils and thinners; and (3) products from the condensation
of the substituted phenols and formaldehyde. These three classes of
oil-soluble tar-acid resins differ widely in their chemical and physical
properties and in their functions. The first group are usually called
modified phenolic resins, the second group are referred to as unmodified
or 100-percent soluble, and the third group are known as substituted
phenolic resins.
The unmodified resins are extensively used in long-oil tung varnishes,
to which they impart greater drying speed, durability, and resistance
to alkalis and gases. The modified types impart the same properties to
tung oil varnishes but to a lesser extent. In addition the modified
types possess considerable hardness so that greater gloss and fullness
are obtained. Modifiers are either drying oils or natural resins; tung
oil is the most widely used oil and rosin the principal natural resin.
Substituted phenols such as para tertiary amyl phenol and para tertiary
butyl phenol may be used in place of simple phenol; while these are
relatively high priced components, the resins made therefrom have
increased in recent years to an appreciable volume because of their
improved properties.
Other synthetic resins, such as those of the alkyd, petroleum, urea,
and vinyl types, are sometimes incorporated with the phenolics in the
same surface coating to obtain some desired property. The addition of a
plasticizer, such as tricresyl phosphate or dibutyl phthalate, improves
the flexibility of the film.
Spirit varnishes, in which the synthetic resin is dissolved in a solvent,
are also available. In this type the soluble fusible resin (form A) is
dissolved in an organic solvent such as acetone or the various alcohols,
and conversion of the resin to the insoluble, infusible state (form C) is
effected by baking the film.
Coatings made from tar-acid resins are widely used in so-called 4-hour
enamels and varnishes, for both interior and exterior application.
They are also used in the manufacture of linoleum, artificial leather,
adhesives, and printing inks. When incorporated with nitrocellulose
or cellulose acetate lacquers they improve the adhesion, luster, and
resistance to alkalies.
Production in the United States.
In 1937 the output of tar-acid resins for surface coatings exceeded 20
million pounds (net resin). Those from phenol and the substituted phenols
accounted for a very large part of the total. They were followed by
resins from cresylic acids and the xylenols in that order.
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