Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.United States Tariff Commission
Science
Synthetic resins and their raw materials: A survey of the types and uses of synthetic resins, the organization of the industry, and the trade in resins and raw materials, with particular references to factors essential to tariff consideration. Under the general provisions of section 332, title III, part II, Tariff act of 1930.
United States Tariff Commission
Gums and resins industry; Plastics
_Tar-acid resins for molding._—The present practice of molding resins
is favorable to large-scale production. The shaping of the mold is
expensive, involving skilled labor upon hardened steel; but once the mold
is made it may be used to produce tens or hundreds of thousands of units.
Subsequent labor upon the molded product is usually limited to the simple
task of smoothing the line where the flash is broken off, since the
product comes from the mold in the color and with the surface and shape
desired.
The usual arrangement at the present time is to have a battery of
presses, grouped around central units which supply hydraulic pressure
and steam for heat. A measured amount of molding powder or a pellet
of compressed molding powder is applied to each cavity by the press
operator, who controls by hand the time of application of heat and
pressure and removes the article from the press. The cycle is a matter of
minutes, and since each cycle produces a finished article if the molding
is large, or a number of them if it is small, daily production per worker
is high. The estimated average costs of the different elements in the
process have been apportioned as follows: the cost of raw material is
about one-third the cost of the finished product; and the combined cost
of the mold allocated per unit, the labor cost per unit, and overhead
the remaining two thirds.[5] On small runs labor cost and particularly
allocated mold cost would be much higher, so that molding is usually
uneconomic where only small quantities of the finished product are
desired.
In 1937 there were eight molders that produced their own tar-acid resins
in whole or in part. One of these molders was the third largest producer
of such resins. In the same year six producers of tar-acid resins for
molding, including the first, second, fourth, and fifth largest, confined
their activities to resin making. One producer of raw materials for
tar-acid resins also made the resin on a moderate scale.
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