Picking the leaf is carried on all the year round in Ceylon, except
during pruning time, when the plants do not “flush” for two months, with
which exception they flush every week, from each shoot of which the two
top-leaves with the young shoot and half the third or coarser leaf are
only plucked at a time. At 4 o’clock each evening the day’s “picking” is
carried to the factory and the leaves laid out on the “withering” mats,
which are stretched one above the other from poles or racks until the
next morning, when the leaf is sufficiently evaporated, being rendered
soft, pliable, and easy to roll by that time. The next process, that of
“Rolling,” is one to which special attention is paid, as it is mainly to
this system that the quality of the tea depends. The previously withered
leaves are put into the roller, which is operated by hand or steam
power, 100 pounds at a time placed in an upper box of the machine and
pressed down with weights on the table or lower portion of the machine.
The box containing the pressed tea travels with a circular motion round
the table, by which the leaves are pressed, twisted and rolled as they
come in contact with the small battens fitted into the centre of the
table. After an hour the pressure is increased until at the finish it is
from four to five hundred pounds on the leaves, the juice thus expressed
being carefully collected and poured back into the roller every now and
again until it is all absorbed by the crushed and twisted mass of
leaves. When the rolling process is finished, the leaves are then placed
on trays holding from 20 to 25 pounds, covered with a wet cloth and
allowed to ferment from two to four hours according to the weather, or
until they become a bright-copper color, when they are again rolled from
a half to an hour according to fancy, after which they are ready for
firing.
Public-domain text, read in full here on John Shaqi.
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