The American Quarterly Review, No. 18, June 1831 (Vol 9)Various
History
The American Quarterly Review, No. 18, June 1831 (Vol 9)
Various
Intellectual life -- Periodicals; United States -- Intellectual life -- 19th century -- Periodicals
The reduction of rich ores of iron, such as are almost wholly made up of
its oxides, and contain but little earthy matter, may be performed in a
common smith's forge. The reduction in this case takes place immediately
in the blast of the bellows, where the intensely heated ore is in
contact with the burning charcoal; and if a carburet be formed, it is
immediately decomposed, and pure iron is the result. Such is probably
the more ancient of all the processes for obtaining malleable iron, and
it is still used to a certain extent even at the present day. The hearth
in which the operation is at present performed, differs from the forge
of a common smith only in its greater size, and in the increased power
of its bellows. A cavity is prepared, in which a charcoal lire is
lighted, and to which the nozzle or _tuyere_ of the bellows is directed;
ore in minute fragments is thrown upon the ignited fuel, fresh coal and
ore are added from time to time, and the latter being reduced to the
malleable state descends, as the charcoal burns away, to the bottom of
the cavity. Here the successive portions, still kept hot by the fuel
above them, agglutinate, and form a porous mass, containing in its
cavities a black vitreous substance, which is composed of the earthy
matter rendered fusible by the metallic oxide. This porous mass is
called the _Loup_.
It would be unsafe to subject the loup immediately to the action of
heavy hammers of iron. It is, therefore, after being withdrawn from the
fire, beaten with wooden mallets, to bring its parts into closer
contact, and press out the vitreous matter. While this is performed, it
cools so much as to require to be again heated, which is done in the
same fire. Indeed, the same forge is used in all the successive heats
that the iron in this process requires.
After the loup has been again heated, it may be subjected to the hammer.
This unquestionably was anciently one moved by hand; but now, in all
manufactories of this character, a heavy mass of case hardened iron is
employed for the purpose; this is lifted by machinery impelled by a
water wheel, and permitted to fall upon the loup. The loup is again
heated, and again beaten into an irregular octangular prism, called the
cingle; this, after a third heat, is formed into a rectangular block,
called a bloom; and the whole, or a proper proportion of this is drawn
into a bar, at three successive heats; the middle being beaten out
first, and the two ends in succession. Thus, in addition to the heat
employed in the original reduction, the iron must be at least six times
reheated before it becomes a finished marketable bar.
Public-domain text, read in full here on John Shaqi.
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