The American Quarterly Review, No. 18, June 1831 (Vol 9)Various
History
The American Quarterly Review, No. 18, June 1831 (Vol 9)
Various
Intellectual life -- Periodicals; United States -- Intellectual life -- 19th century -- Periodicals
When the ores are pure, cast iron manufactured by charcoal, is not
liable to such a fault. Hence the cast iron of Sweden and the United
States, manufactured from the magnetic iron, or, in some cases in this
country, from rich hæmatites, has very superior tenacity, insomuch that
these two nations have alone been able to use this material in the
construction of field pieces. When white iron is obtained from a
furnace, it may have two different qualities. The first arises from a
mere defect of heat, where all other circumstances are favourable, and
the ore is completely reduced. The second arises when the reduction is
not complete, and the separation of the earths and other oxides has not
been fully effected. Of all the varieties of cast iron, this latter is
by far the worst. It is indeed more easily converted into wrought iron
than the other species, but the product is always of very inferior
quality; it is rarely or never produced by furnaces fed with charcoal,
but may be obtained by accident or design in those where coke is used,
by a surcharge of ore, or by too great a proportion of flux, and
sometimes cannot be avoided in warm and moist weather, where the air is
rarefied and charged with vapour.
The grey iron obtained by the use of each of the different kinds of
fuel, has its own peculiar advantages; that made with coke possessing,
as a general rule, when melted, a higher degree of fluidity which adapts
it for more delicate castings; being softer and better suited for
fitting; while that manufactured with charcoal, possesses a greater
degree of strength. One solitary instance has been quoted, in which a
manufacturer of great intelligence has obtained by the use of charcoal,
from a very pure ore, a union of both these valuable properties, and
another, in which iron as soft as that made with coke, has been produced
by means of charcoal.
In spite of this apparent balance in the properties of the two fuels,
the introduction of coke into the art of reducing iron has been attended
with the most important advantages. These lie in the superior economy of
the process, and in the enormous quantity of the product. The
manufacture of iron by charcoal is limited, by the growth of the
forests, which replace themselves only at distant periods, by the large
space they occupy, and the consequent labour of transportation; by the
cost of cutting the wood and preparing the coal; and finally, even when
the fuel can be obtained in abundance, and at small cost, the burden of
the furnace, and the heat obtained in a given space are less than when
coke is used, and the quantity of metal yielded is in consequence
comparatively small. The coke furnaces of Great Britain, have therefore
supplied cast iron in such abundance and at such diminished prices as to
have brought it into use for a great variety of purposes, to which,
until recently, it was hardly considered applicable.
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