The American Quarterly Review, No. 18, June 1831 (Vol 9)Various
History
The American Quarterly Review, No. 18, June 1831 (Vol 9)
Various
Intellectual life -- Periodicals; United States -- Intellectual life -- 19th century -- Periodicals
Bar iron is at the present day principally manufactured from the pig.
The process originally used for this purpose is called refining. The
fire in which it is performed is a forge, similar in form and character
to that employed in blooming. In blooming, the iron must be reduced,
combines with carbon, and is subsequently decarbureted; while in the
refining, the latter part of the operation alone remains. In this last
process, while the carbon is burning away, the metallic bases of the
earths are then oxidated, combine with oxide of iron, and form a
vitreous substance. Hence, when it is carefully conducted, by far the
greater part of the impurities contained in the cast iron may be
removed. Refined iron, if made from ore of equal purity, is not inferior
in tenacity to bloomed, and is superior in other respects, being more
homogeneous, free from pins, and more easily treated by the smith. As a
general rule, it is also less costly, that is to say, the same quantity
of charcoal and workmanship will furnish a greater quantity of refined
iron. It requires, however, a much greater capital, and the labour of
transporting the coal from the greater distances which the increased
consumption of a single blast furnace and several refineries will
demand, may swell the cost of that article. A bloomery fire does not
require more than 2000 acres of woodland, while a blast furnace will use
the charcoal of 5000. Thus it happens, that it may be more advantageous
to spread a number of bloomeries over a given district of country, than
to unite a blast furnace and an equal number of refineries in a single
place. The celebrated iron of Sweden and Russia is refined, and our
country furnishes iron prepared in the same manner not inferior in
quality. The principle objection to the process is the great expense of
the fuel employed, in the successive heats to which the iron must be
exposed in drawing it into bars, after the processes of conversion and
the separation of impurities have been effected.
As charcoal became scarce in England, it was attempted to employ coke in
lieu of it, in the refineries. This, however, constantly failed, in
consequence of the great intensity of the heat, by which the pig was
melted suddenly instead of being exposed to the blast, long enough to
burn away the carbon. Reverberatory furnaces were next tried, and with
partial success, but a combined process has finally been introduced
which has been successful and which is called, from a part of the
operation, the method of _puddling_.
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