Fig. 60 shows a well arranged Cheddar cheese factory. The necessary
machinery and rooms for the manufacture of whey butter are included. In
this plan, the attic contains the store-room and the whey tanks. The
whey is forced from the vats into the tanks with a steam jet and then
runs by gravity to the separator. Slides are provided in the walls of
the ice storage to regulate the flow of air into the curing-room and
butter refrigerator. In order to have a smaller boiler, a gasolene
engine is used to run the separator, churn and curd-mill. The plan can
be modified to use the upstairs for a curing-room so that the size of
the factory may be reduced. The whey butter could be shifted to a small
room where the curing-room now is and the boiler-room added as a
"lean-to" at one side of the building. This would materially reduce the
size of the main building.
Another plan (Fig. 61) shows the arrangement of a Cheddar cheese factory
without the whey butter apparatus. The location of the drain between the
vats might be criticized. In Fig. 62 is shown the arrangement of a
combined butter and cheese factory. Fig. 63 shows the possible
arrangement of a Limburger factory. The size of this factory could be
reduced by having the salting tables closer together.
In a Cheddar cheese factory, the curing-room may be over the
manufacturing room. This makes considerable work in carrying the cheese
up and down. A small elevator may be used for this purpose. The same
principle holds in cheese factories in which other varieties of cheese
are made; the floors should be on one level so far as possible. There
is danger of the overhead curing-room becoming too hot and causing the
cheese to leak fat. Shelves or tables should be provided on which to
put and keep the utensils. The utensils should never be placed on the
floor.
[Illustration: FIG. 61.--Plan of Cheddar cheese factory without whey
butter equipment. 1, Boiler; 2, sink; 3, hot water barrel for scalding
utensils; 4, cheese vats; 5, 6, cheese presses; 7, weigh-can; 8, desk;
9, Babcock tester; 10, shelf; 11, paraffine tank; 12, cheese shelves.]
[Illustration: FIG. 62.--Combined Cheddar cheese and butter factory.
1, Boiler; 2, engine; 3, water pump; 4, work bench; 5, wash sink; 6,
press; 7, elevator; 8, cheese vats; 9, separator; 10, milk heater; 11,
milk receiving vat; 12, press; 13, shelf; 14, Babcock tester; 15,
weigh-can; 16, churn; 17, starter; 18, cream ripener and pasteurizer;
19, refrigerator; 20, milk sheet and sample jar; 21, milk pump.]
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