+160. Making the cheese.+--Limburger cheese is made from the whole milk.
When the milk is received at the factory, it is placed in the cheese
vat. As the milk is delivered both morning and evening without cooling,
it reaches the factory at a temperature of 90 to 96° F. In some cases
the night's and morning's milk is mixed and then warmed to about 94° F.
This practice is not recommended but is frequently adopted, when the
supply of milk becomes too small to work in two lots. As soon as all of
the milk has been delivered, the cheese-making process begins. No
starter is used. The milk is not ripened because no acid development
during the making process is desired. The milk is set or curdled at the
temperature at which it is received at the factory, usually from 90 to
96° F. Sufficient rennet extract is used to give a firm coagulation in
twenty to thirty minutes. This usually requires 2½ to 3 ounces of
rennet extract for each 1000 pounds of milk: This is diluted in about
forty times its own volume of cold water and added to the milk. (For
method of adding rennet extract to milk, see Chapter V.) When the
coagulum has become firm so that it will split clean over the finger,
the curd is ready to cut. Coarse Cheddar cheese knives are used.
Sometimes only the perpendicular knife is employed, and the curd is
broken up while being stirred with the hands and rake. This usually
causes a large fat loss. After cutting, the curd is stirred first by
hand and later with an ordinary wooden hay rake. Usually the curd is not
"cooked" or heated after setting, though occasionally it is brought up
as high as 96° F. to 98° F. If the curd does not firm up, the
temperature may be raised to 98° to 100° F. to aid in expelling the
moisture.
When ready to dip, the curd should still be in large soft shiny pieces.
It requires from one hour to an hour and thirty minutes from the time
the rennet extract is added until the curd is ready to dip. When, in the
judgment of the cheese-maker, the curd has become sufficiently firmed in
the whey, the whey is drawn down to the surface of the curd. The curd is
then dipped into the Limburger molds. These molds are 5 inches square by
8 inches deep without top or bottom. Usually there are five or six of
these molds built together into a section. These molds are placed on a
draining table beside the vat and the curd is ladled into them with a
large tin ladle. The draining table has strips on both sides and one end
and slants toward the other end so that the whey will drain from the
curd and yet not go on the floor except at the one end. This makes it
easy to save and catch the whey for stock feed.
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