The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Science
The book of wonders : $b gives plain and simple answers to the thousands of everyday questions that are asked and which all should be able to, but cannot answer...
Curiosities and wonders; Encyclopedias and dictionaries; Questions and answers; Science -- Miscellanea; Technology -- Miscellanea
When the scrap has all been melted, a test is taken to determine the
amount of carbon remaining in the bath. Iron ore is added from time
to time until the carbon in the bath has been reduced to the desired
point, and the metal is sufficiently hot to pour. At this point
“recarburizers” (consisting of Ferro-Manganese, Ferro-Silicon, and
pig-iron, or coal) are added to get the required composition. The tap
hole at the back of the furnace is opened, and the steel is allowed to
run out into a ladle, the slag coming last and forming a blanket over
the steel in the ladle.]
[Illustration: Crane Carrying Ingot and Soaking Pit Furnaces.
The ladle is picked up by an electric crane and carried over cast-iron
moulds, which are set on cars, the steel being poured into the moulds,
resulting in steel ingots. A sufficient amount of time is allowed for
the steel to become chilled or set, when the cars are pushed under an
electric stripper, where the moulds are removed from the ingots. After
the ingots leave the stripper they are taken to the scales and weighed,
and after weighing are put into the soaking pits. The pits get their
name from the part they play in the heating of the steel for rolling.
When the steel ingot is stripped the outside of the ingot is cool
enough to hold the inside, which is still in a liquid state, and the
steel is put into the soaking pits to allow the inside to settle into a
solid mass, after which the ingot is reheated for rolling. The length
of time in the soaking pits depends upon the size of the ingot, as the
larger the ingot, the greater length of time is required to set.
When the steel is ready for rolling it is taken from the pits by
overhead electric cranes, and placed into a dump buggy at the end of a
roller line, which leads to the blooming mill. The dump buggy derives
its name from the fact that when the ingot is placed into same in
an upright position, the buggy, in order to place the ingot into a
horizontal position on the roller line, dumps over, in the same way as
if one were to rock too far forward in a rocking-chair, the dump buggy
operating on the same principle.]
[Illustration: GETTING READY TO MAKE A RAIL
Blooming Mill and Engine.
The ingot travels down the movable-roller line to the blooming-mill
rolls, which roll it down from a piece 19 inches by 23 inches to what
is known as an 8 inch by 8 inch bloom, which is the size usually used
in the manufacture of rails. The blooming mill derives its name from
the fact that after an ingot is rolled in same it is no longer called
an ingot, but a bloom.
Public-domain text, read in full here on John Shaqi.
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