After the winding is completed the transformer is ready for assembling.
The yoke pieces of the core should be slipped into position and the
whole carefully lined up. The transformer itself is now ready for
mounting.
[Illustration: Fig. 185.—How to make a Tap in the Primary by soldering a
Copper Strip to the Wire.]
The base-board measures 11 x 7 3/4 x 7/8 inches. It is shown in Figure
192.
The transformer rests upon two wooden strips, _A_ and _B_, 4 1/4 inches
long, 1 1/4 inches wide, and 3/4 of an inch high. The strips are nailed
to the base so that they will come under the ends of the core outside of
the fiber heads.
The transformer is held to the base by two tie-rods passing through a
strip, _C_, 6 inches long, one-half of an inch thick and three-quarters
of an inch wide. The strip rests on the ends of the core. The tie-rods
are fastened on the under side of the base by means of a nut and washer
on the ends. When the nuts are screwed up tightly, the cross-piece will
pull the transformer firmly down to the base.
[Illustration: Fig. 186.—The Transformer completely Wound and ready for
Assembling.]
The regulating switches, two in number, are mounted on the lower part of
the base. The contact points and the arm are cut out of sheet-brass,
one-eighth of an inch thick. It is unnecessary to go into the details of
their construction, because the dimensions are plainly shown in Figure
188.
The contacts are drilled out and countersunk so that they may be
fastened to the base with small flat-headed wood screws.
Each switch-arm is fitted with a small rubber knob to serve as a handle.
The arm works on a small piece of brass of exactly the same thickness as
the switch-points. Care must be taken that the points and this washer
are all exactly in line, so that the arm will make good contact with
each point. There are five points to each switch, as shown in Figure
190.
[Illustration: Fig. 187.—Wooden Strips for mounting the Transformer on
the Base.]
The switch, _D_, is arranged so that each step cuts in or out twenty
turns of the secondary, the first point being connected with the end of
the winding. The second point connects with the first tap, the third
contact with the second tap, the fourth contact with the third tap, and
the fifth contact with the fourth tap.
[Illustration: Fig. 188.—Details of the Switch Parts.]
The switch, _E_, is arranged so that each step cuts in or out five
turns. The contacts on this switch are numbered in the reverse
direction. The fifth contact of switch _D_, and the fifth contact of
switch _E_, are connected together. The fourth contact is connected to
the fifth tap, the third contact to the sixth tap, the second contact to
the seventh, and the first contact to the end of the winding.
Public-domain text, read in full here on John Shaqi.
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