Two lines are then marked along the tube diametrically opposite. A short
distance away from each of these lines, and on each side of them, bore
two small holes to receive very small wood screws. The screws should be
counter-sunk. It is very important that none of the screws should go
into the fiber core far enough to touch the shaft.
The commutator may then be split along each of the lines between the
screws with a hacksaw. The saw-cut should be continued right through the
brass and slightly into the insulating core. The space between the
sections of the commutator should be fitted with well-fitting slips of
fiber, glued in.
The commutator should now be trued up and made perfectly smooth.
[Illustration: Fig. 258.—Diagram showing how to connect the Armature
Winding to the Commutator.]
The commutator is provided with a small brass machine screw threaded
into each section near the edge as shown in Figure 257. These screws are
to receive the ends of the armature winding and so facilitate
connections.
The commutator, shaft and armature are assembled as shown in Figure 258.
The armature may be held to the shaft by a small set screw or a pin. The
commutator should fit on the shaft very tightly so that it will not slip
or twist.
Every part of the armature and shaft touched by the armature winding
must be insulated with paper which has been soaked in shellac until
soft. The armature must be left to dry before winding.
The armature should next be wound with No. 20 B. & S. gauge
single-cotton-covered magnet wire. Sufficient wire should be put on to
fill up the winding space completely. Care should be taken, however, not
to put on too much wire or it will interfere with the field magnets and
the armature cannot revolve. After winding the armature, test it
carefully to see that the wire is thoroughly insulated from the iron.
[Illustration: Fig. 259.—Details of the Wooden Base.]
If the insulation is correct, paint the whole armature with thick
shellac varnish and bake it in a warm oven to set the shellac.
Figure 258 is a diagram showing how the winding is made and connected.
It is wound about the armature, always in the same direction, just as if
the armature were an ordinary electro-magnet.
The ends of the winding are each connected to one of the commutator
sections by scraping the wire and placing it under the screws.
The winding space in the field magnet should be shellacked, and
insulated with brown paper by wrapping the core with a strip of paper
and covering the bobbin ends with circular pieces made in two halves.
The field magnet is wound full of No. 20 B. & S. gauge
single-cotton-covered wire. The wire should be put on in smooth, even
layers and the winding space completely filled up.
[Illustration: Fig. 260.—The Pulley and Bearings.]
The base for the dynamo is a piece of hard wood, five inches long, four
inches wide, and five-eighths of an inch thick.
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