Perhaps more attempts are made by experimenters to construct a
spark-coil than any other piece of apparatus, and the results are
usually poor. A spark-coil is not hard to construct, but it requires
careful work and patience. It is not a job to be finished in a day, but
time must be liberally expended in its construction. Satisfactory
results are easily obtained by any one of ordinary mechanical ability if
patience and care are used.
Parts for spark-coils are for sale by many electrical houses, and it is
possible to purchase a set of such machine-made parts for less than the
separate materials usually cost.
For the benefit of those who might wish to build a larger coil than the
one described in the following text, a table showing the dimensions of
two other sizes will be found.
[Illustration: Fig. 158.—Empty Paper Tube, and Tube filled with Core
Wire preparatory to winding on the Primary.]
*The core* is made of very soft iron wire about No. 20 or 22 B. & S.
gauge, cut to exact length. Each piece should be six inches long. Iron
wire may be purchased from electrical supply houses already cut to
various lengths for twenty cents a pound. In view of the amount of labor
required carefully to cut each piece to length and then straighten it
out so that it will form a neat bundle, it is cheaper to purchase the
wire already cut. Such wire has been annealed, i.e., softened by
bringing to a red heat and then cooling slowly. In case the wire is
purchased at a plumbing shop or a hardware store it must be annealed
before it can be used. This is accomplished by tying the wire in a
compact bundle and placing it in a wood fire where it will grow red-hot.
When this stage is reached, cover the wire with ashes and allow the fire
to die away.
[Illustration: Fig. 159.—Illustrating the Various Steps in winding on
the Primary and fastening the Ends of the Wire.]
Cut a piece of tough wrapping paper into strips six inches long and
about five inches wide. Wrap it around a stick or metal rod one-half of
an inch in diameter, so as to form a tube six inches long and having a
diameter of one-half of an inch. Glue the inside and outside edges of
the paper so that the tube cannot unroll and then slip it off the stick.
[Illustration: Fig. 160.—Complete Primary Winding and Core.]
Fill the tube with the six-inch wires until it is packed tightly and no
more can be slipped in.
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