The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
The mixture of filings used in this process is called thermit. A
technical definition of the product is as follows: "Thermit is a
mixture of finely divided aluminum and iron oxide. When ignited in
one spot, the combustion so started continues throughout the entire
mass without supply of heat or power from outside and produces
superheated liquid steel and superheated liquid slag (aluminum
oxide)."
Thus the makers of thermit call the pure metal that results from the
combustion, thermit steel.
For the boy who has studied chemistry the simple equation by which
the scientist described the process to his young friend will mean as
much as his long explanation. The equation is:
Fe_{2}O_{3} + 2Al = Al_{2}O_{3} + 2Fe.
The scientist simply went on to say that Fe_{2}, iron, and O_{3},
oxygen, in the equation means iron oxide, while 2Al means aluminum.
Thus we have iron oxide plus aluminum, heated to 5,400 degrees
Fahrenheit, equals aluminum oxide, Al_{2}O_{3}, plus pure iron,
2Fe. These signs are simply the abbreviations scientists use for
expressing processes in the terms of mathematical equations.
With this general outline of the principle of the thermit process
in mind its actual application will seem a simple matter. Suppose
that a great steel ship ploughing her way through a storm breaks her
sternframe. This is the steel framework upon which the rudder post is
mounted, and naturally a fracture puts the rudder out of commission.
Repairs must be made before the ship can make another trip. Quick
repairs are desired by the owners. Perhaps the ship is a passenger
steamer due to leave port in a few days with passengers and mail, so
to put the liner in drydock, wait for the steel mills to cast a new
sternframe, wait for it to come by freight, and then wait for the
steelworkers to fit the piece in the place of the broken one is a
matter of weeks, perhaps more.
With the thermit process at hand this is not necessary. The company
that manufactures and sells thermit has big plants in several cities
in various parts of the world, but if there is steel repairing to be
done elsewhere the company will send its materials and expert workmen
on a minute's notice. So if the crippled ship limps into the port
where there is a thermit plant the repairs can begin at once, but
there need be only a little delay otherwise, because the captain of
the ship can notify his owners of the damage by wireless while still
out at sea, and long before he reaches the port he is making for they
can have a complete thermit outfit on the way.
One of the biggest advantages of the thermit process of repairing
machinery or structural steel is that the welding in a great many
cases can be made without taking the complicated parts to pieces.
Consequently after the ship is in drydock the workmen build a wooden
scaffolding about the broken sternframe, so that they can work the
better.
Public-domain text, read in full here on John Shaqi.
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