The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
With the crucible, mould, and thermit prepared, the next thing is
to put the thermit in the crucible and put the crucible in place.
There are many ways of placing the crucible. In some cases, it is
hung by a chain and in others it is supported by a tripod or wooden
scaffolding. The latter is the better because, though the wood always
catches fire from the heat, it can be kept standing by throwing on
water, whereas steel or iron would be eaten in two in an instant
by the touch of a few sparks of flying thermit. The point is to
support the crucible so that the pouring hole is directly over the
entering gate, or pouring gate of the mould.
[Illustration: THERMIT WELD ON STERNFRAME OF A STEAMSHIP
Notice metal left above weld, where it flowed up into the riser.]
[Illustration: A LARGE SHAFT WELDED BY THE THERMIT PROCESS
Protruding metal is that which flowed up into gate and riser. It
is cut away by the gas torch to leave a neat weld.]
[Illustration:
Courtesy of the _American Machinist_
CUTTING UP THE OLD BATTLESHIP MAINE WITH AN OXY-ACETYLENE GAS
TORCH
Picture shows end of boat crane over exploded magazine, which was
cut off in fifteen minutes.]
[Illustration:
Courtesy of the _American Machinist_
CUTTING AWAY THE DECKS
Oxygen and acetylene generators can be seen on top of
after-turret.]
Things move with a rush now, for all these arrangements are made
ahead of time, and as soon as the workmen are sure that the parts in
the mould are redhot the heating aperture is carefully plugged with
fire sand and the thermit is ignited. From a mere pinch to half a
teaspoonful of the ignition powder is put into a little hollow in the
thermit so that the heat may be communicated at once to as much of
the thermit as possible. This is then set off with a storm match. The
workman quickly withdraws his hand, slams the lid on to the crucible
and gets out of the way of flying sparks.
There is a hiss, a puff of white smoke, a blinding glare from the
hole in the top of the crucible, and that is all, beside a few
sparks, to indicate that a heat second only to that of the sun is
being generated within.
One cannot help but marvel at the wonders of science as this
inconceivable heat is being produced, the process is seemingly so
simple, so easily handled, and so accessible for all kinds of work
where steel welding is necessary.
Half a minute to a minute (according to the amount of thermit used)
after the match has been applied a workman holding at arm's length a
long tool called a "tapping spade" gives a few upward knocks to the
little metal pin extending down from the closed pouring aperture.
He jumps back for the heat is enough to set his clothes afire, even
at a considerable distance, and a few flying particles of the molten
thermit would inflict a serious burn.
Public-domain text, read in full here on John Shaqi.
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