The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
Then the operator turns on his torch, lights it with a match, takes
it in one hand, and the rod of welding steel in the other. Holding
the end of the steel rod at the thin crack or bevelled edges between
the pieces to be welded the operator directs the small flame on the
point, holding the tip of the torch about a quarter to a half inch
from the metal. It only takes a few seconds for the terrific heat of
the flame to melt the strip of steel and the edges of the parts to be
welded so that they all are fused together in one perfect mass.
Strange as it may seem, the brass tip of the torch does not melt in
this heat because the pressure behind the gases forces them out with
such velocity that the flame is far enough removed from the tip to
do it no injury, just so long as the operator does not put the tip
square against the metal and drive the flame back against it. This
not only would melt the tip but probably would cause a flash-back in
the torch.
As the end of the strip melts into the crack the operator moves
up the steel, and moves his torch along the crack until the whole
operation is complete. At the end the weld is very rough but when it
is machined down it may be so perfect that it is difficult to tell
where it was made, and the strength is equal to that of any other
part of the piece.
In other words, the weld becomes homogenous with the parts repaired.
From this fact autogenous welding takes its name. Autogenous is
defined as "self produced," or independent of outside materials.
Thus, we see that the autogenous process is a system of putting on
new material, without either heating, compression, or adding flux
(molten material) to the broken parts. In the foregoing paragraphs we
have taken up the welding of steel parts, but the process can be as
well applied to steel pipe, steel plate, iron, cast-iron, aluminum,
copper, and other materials with only slight variations in the manner
of using the torch.
The cutting process is even more spectacular because while the
welding proceeds quietly, the cutting is accompanied by just enough
fireworks to show us the progress of the tiny flame through the
hardest and thickest of metals.
The cutting torch is the same as the welding torch with the exception
of an additional pipe from which flows a jet of pure oxygen to give
the flame the necessary cutting property. The greater the supply
of oxygen the greater the combustion, and the more penetrating the
flame. The acetylene gas flame heats up the steel--"fills the office
of a preheater," said the scientist--while the oxygen jet follows
close behind and makes a thin cut through the hot metal.
Public-domain text, read in full here on John Shaqi.
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