The boy's book of trades and the tools used in themAnonymous
General
The boy's book of trades and the tools used in them
Anonymous
Industrial arts -- Juvenile literature; Vocational guidance -- Juvenile literature
The most important manufacture in the Toledo Works, however, is assuredly
rifles, and, with the intention of following it through its principal
processes, we return to the vicinity of the still inveterate hammer,
where we are shown a rudimentary barrel in the shape of a slab of best
wrought iron, twelve inches long, and weighing nine pounds and a quarter.
This uninviting slab is heated in a furnace, and roughly bent into the
tubular shape by means of our enemy the tilt-hammer, after which it is
once more placed in a furnace of an enormously high temperature, with a
small trap-opening. When sufficiently heated, the short rudimentary tube
is taken out on a long round iron rod, fitted with a hand-guard, and
looking like a huge burlesque rapier. This rod approximates to the size
of the intended bore of the barrel, and is inserted, with the rough tube
upon it, between two steam rollers, each of which is furnished with a
series of corresponding grooves or cuts. The barrel, which is taken up
at one end by a rod, is placed between the first pair of grooves, and,
as the rollers revolve, is drawn out at the other side, a long, hollow,
welded tube. This much more graceful and better formed tube is then
consigned to another rod of smaller diameter, and to a corresponding pair
of grooves; until, after the eighth repetition of the same process, the
barrel has attained its proper dimensions. The next operation, which is
called “lumping,” consists of welding a piece of wrought iron on to the
breech end of the barrel, for the purpose of forming the percussion-lump,
and is succeeded by “rough-boring.” This is accomplished by a long,
sharp-ended bit, which, being placed in the end of the barrel, revolves
at the rate of, perhaps, a thousand turns a minute by means of a pulley
and fly-wheel, while the barrel is pushed on by a lever, and kept cool by
means of water thrown upon its surface.
The “setting” of the barrel is next effected by means of hammer and
anvil, the setting meaning simply rectifying any bend which it may have
received during the previous operation. We are not a little interested in
the setting, since the first intimation of it on entering the shop is the
sudden discovery of a number of workmen gazing resolutely at an opposite
window, through what look like attenuated telescopes. They are engaged,
however, in one of the processes which require the greatest experience,
as each of them is expected to detect the most trifling bias in the
barrel. The “spilling-up,” or cutting the inside of the barrel to the
proper bore, is similar to the rough-boring, except that only one edge
of the bit is allowed to operate, the others being sheathed by a half
cylinder of wood, called a _spill_; this ensures a smooth surface, and
prepares for the “fine-boring,” which is six times repeated, the final
surface being insured by keeping one edge of the bit perfectly smooth,
by which means the particles of steel drop in a fine and almost soft
powder.
Public-domain text, read in full here on John Shaqi.
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