The boys' life of EdisonMeadowcroft, Wm. H. (William Henry)
General
The boys' life of Edison
Meadowcroft, Wm. H. (William Henry)
Edison, Thomas A. (Thomas Alva), 1847-1931 -- Juvenile literature
Following this general outline plan of the whole plant by Edison
himself there came the preparation of the detail plans by his
engineers. As the manufacture of cement also involves the breaking and
grinding of rocks, the scheme, of course, included using the giant
rolls and other crushing, drying, and screening machinery invented by
him for the iron-concentrating work, as mentioned in our last chapter.
No magnetic separator is necessary in cement-making, but there were
other processes to provide for that did not occur in concentrating iron
ore. One of them relates to burning the material, which is one of the
most important processes in manufacturing cement.
Perhaps it may be well to state for the information of the reader that
in cement-making, generally speaking, cement-rock and limestone in
the rough are mixed together and ground to a fine powder. This powder
is "burned" in a kiln and comes out in the form of balls, called
"clinker." This again is crushed to a fine powder, which is the cement
of commerce.
It will be seen, therefore, that the quantity of finished cement
produced depends largely upon the capacity of the kilns. When Edison
first thought of going into cement-making he expected to use the old
style of kilns, which were about sixty feet long and six feet in
diameter, and had a capacity of turning out about two hundred barrels
of clinker every twenty-four hours. He is never satisfied, however, to
take the experience of others as final, and thought he could improve on
what had been done before.
He discussed the project with Mr. Mallory, who says: "After having
gone over this matter several times, Mr. Edison said, 'I believe I
can make a kiln which will give an output of one thousand barrels
in twenty-four hours.' Although I had then been closely associated
with him for ten years and was accustomed to see him accomplish great
things, I could not help feeling the improbability of his being able
to jump into an old-established industry--as a novice--and start by
improving the 'heart' of the production so as to increase its capacity
four hundred per cent. But Mr. Edison went to work immediately and
very soon completed the design of a new type of kiln which was to be
one hundred and fifty feet long and nine feet in diameter, made up
in ten-foot sections of cast iron bolted together and arranged to be
revolved on fifteen bearings. He had a wooden model made, and studied
it very carefully through a series of experiments. These resulted so
satisfactorily that this form was finally decided upon, and ultimately
installed as part of the plant.
"Well, for a year or so the kiln problem was a nightmare to me. We
could only obtain four hundred barrels at first, but gradually crept
up through a series of heart-breaking trials until we got over eleven
hundred barrels a day. Mr. Edison never lost his confidence throughout
the trials, but on receiving a disappointing report would order us to
try it again."
Public-domain text, read in full here on John Shaqi.
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