MOTOR DESIGN AND MATERIAL.
Crankshaft:
The crankshaft is supported in five bearings of more than ample size. It
is extremely difficult, if not impossible, to design a shaft which will
be light enough for aeronautical purposes, and still be sufficiently
rigid without a special support. The propeller end of the shaft is
supported in two places eleven and three-eighth inches apart, at one end
in a plain bearing two and seven-sixteenth inches long and at the other
in a combined radial and thrust ball bearing of ample size. This
construction is stronger than is the case where the propeller is mounted
immediately behind the last main bearing proper or even in some cases
carried at a distance of several inches from the bearing without
support. Any lack of mechanical or thrust balance is multiplied and
transmitted directly to the last crank throw, the tremendous racking and
twisting strain thus occasioned causing ultimate failure.
The crankshaft is made of imported Chrome-Nickel steel, properly heat
treated. This steel, particularly after heat treatment, has an enormous
tensile strength combined with a very high elastic limit and great
resistance to fatigue and crystallisation.
Connecting Rods:
The connecting rods are machined from a solid Chrome-Nickel steel
forging, heat treated. The body of the rod is tubular, which cross
section gives a maximum strength with minimum weight. Rough forging
weighs five pounds; finished weight one pound eight ounces.
Piston:
The piston is long enough to give sufficient bearing surface to sustain
the side thrust from the connecting rod and at the same time weighs but
two and one-half pounds. The domed head, with properly placed ribs,
assures strength. The piston pin bearing is seven-eighth inches diameter
by two and three-fourth inches long. Reversing common practice, the pin
turns in the piston instead of the rod end, as considerable gain in
bearing surface is thus made.
Engineers will appreciate that with a combined piston and rod weight of
four and one-half pounds, the strains from twenty-two hundred reversals
of motion per minute at normal speed are very slight.
It has three rings together with fourteen oil grooves aiding the rings
in retaining compression and assisting the oiling. All pistons are rough
turned and then thoroughly annealed before grinding, to insure against
warping in service.
The piston rings are of clean springy iron, ground all over. As a ring
must be tight on the sides as well as where it comes in contact with the
cylinder, there must not be a variation in width of over a quarter
thousandth of an inch.
Cylinder:
The cylinder is symmetrical in design, insuring even expansion without
distortion.
Valve-in-the-head construction gives an efficient shape of combustion
chamber; the compact charge fired in the centre giving quick, complete
combustion, and the large valves give free ingress and egress for the
gases.
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