The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and StudentBeech, Franklin
Science
The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and Student
Beech, Franklin
Dyes and dyeing -- Cotton
=Warp-dyeing Machines.=--Although many warps, especially for fancy
fabrics, are prepared from yarns dyed in the hank or cop form, yet it
is found advantageous when a warp is of one colour, a self-colour as it
is called, to form the warp from grey or white yarns and to dye it after
warping. If the warp were so wound as to be able to go into a Obermaier
dyeing machine, it would be possible to dye it in that machine, but
generally warps are dyed in the open form and are passed through a
dyeing vat, commonly called a warp-vat which is constructed as shown in
Fig. 16. These warp-dyeing machines generally consist of a long
rectangular wooden dye-vat, divided by two partitions into three
compartments, each provided with steam pipes to heat up its contents;
between the first and second and between the second and third
compartments is fitted a pair of squeezing rollers, while the third
compartment is fitted with a heavier pair of squeezing rollers. Motion
is given to these rollers by suitable gearing, and they serve to draw
the warp through the machine. Guide rollers are fitted in the
compartment, and the warp being taken round these, it passes several
times up and down and through the dye-liquors contained in the
compartments. These warp-dyeing machines may be made of sufficient width
to take one, two, three or more warps at one time as desired.
[Illustration: FIG. 16.--Warp-dyeing Machine.]
The three compartments of the machine may contain different liquids or
all the same liquid according as the nature of the shade to be dyed
demands. The passage is done slowly so as to give the warp time to
absorb the liquors and take up the dye. When all the length of warp has
been sent through, it is said to have been dyed "one end". Sometimes
this will be enough, but often it is not, and so the warp is sent
through again, given another end, and still again if the full shade has
not been attained.
After being dyed in this machine the warp is sent through another one
containing various wash liquors to finish the process.
[Illustration: FIG. 17.--Warp-dyeing Machine.]
Fig. 17 shows a warp-dyeing machine similar to, but a little more
elaborate in construction than, the vats just described.
=Piece-dyeing Machines.=--Wherever it is possible it is far more
preferable to dye textile fabrics in the form of woven pieces rather
than in the yarn from which they are woven. During the process of
weaving it is quite impossible to avoid the material getting dirty and
somewhat greasy, and the operations of scouring necessary to remove this
dirt and grease has an impairing action on the colour if dyed yarns
have been used in weaving it. This is avoided when the pieces are woven
first and dyed afterwards, and this can always be done when the cloths
are dyed in one colour only. Of course when the goods are fancy goods
containing several colours they have to be woven from dyed yarns.
[Illustration: FIG. 18.--Dye-jiggers.]
[Illustration: FIG. 19.--Dye-jigger.]
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