In the preparation of this vat, which was devised by Schutzenberger
and Lalande, bisulphite of soda and zinc dust are used with either
quick-lime or caustic soda. The bisulphite of soda is allowed to act
on the zinc as will be detailed when an acid solution of sodium
hydrosulphite NaHSO_{2}, more strictly hydrogen sodium hydrosulphite,
is obtained. The acid solution of hydrosulphite has the property of
rapidly reducing and dissolving indigo, and this solution may be used
in dyeing. To prepare the hydrosulphite a vessel which is fitted (p. 142)
with an agitator and can be closed is filled with zinc, either in the
form of dust, foils, or granules. Then bisulphite of soda of 50 deg. to
60 deg. Tw. strength is poured over the zinc in sufficient quantity to
cover it. All access of air should be avoided as much as possible, as
it leads to oxidation. In the case of using zinc powder the action is
often so rapid as to lead to heating, which also should be avoided.
The operation takes from an hour to two hours, when the liquor may be
drawn off. It must be used immediately to dissolve the indigo; or
otherwise, as it is a very unstable body, it is liable to decompose
and become oxidised, when it loses its solvent properties. If more
hydrosulphite is required, fresh bisulphite may be poured over the
zinc which is left unused in the vessel; if no more is wanted the zinc
which is left should be well rinsed in water and the vessel filled
with water, so as to prevent any oxidation of the zinc, and so keep it
ready for use when required. The liquor thus made will usually have a
specific gravity of 62 deg. Tw. The zinc which is used up in the
preparation of the liquor is replaced by fresh zinc from time to time.
The liquor so obtained is, as stated above, rather unstable, and
contains acid sodium hydrosulphite. By mixing with milk of lime, the
acidity is neutralised, zinc oxide and calcium sulphite are thrown
down, and a solution of neutral sodium hydrosulphite is obtained which
is more stable and can be kept longer without decomposition. To
prepare this, take 10 gallons of the acid liquor, as prepared in the
manner described above, and mix it with 48 lb. of milk of lime, which
is made from 2 lb. good quick-lime. Stir well together, allow all
sediment to settle, or better, filter-press the mass. A liquor of
36 deg. Tw. strength will usually be obtained. Do not let it stand too
long before use, make it alkaline by adding a little lime.
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