The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
The aim of these processes must necessarily be the elimination of the
colouring matter without altering the original properties of the
substance. This is best carried out by converting the rosin into a
resinate of soda by boiling it with a solution of either caustic soda or
carbonated alkali. The process is commenced by heating 37 cwt. of 17 deg.
Tw. (11 deg. B.) caustic soda lye, and adding 20 cwt. of rosin, broken into
pieces, and continuing the boiling until all the resinate is
homogeneous, when an addition of 1-1/2 cwt. of salt is made and the
boiling prolonged a little. On resting, the coloured liquor rises to the
surface of the resinate, and may be siphoned off (or pumped away through
a skimmer pipe) and the resinate further washed with water containing a
little salt.
The treatment with carbonated alkali is performed in a similar manner. A
solution, consisting of 2-3/4 cwt. of soda ash (58 deg.), in about four
times its weight of water, is heated and 20 cwt. of rosin, broken into
small pieces, added. The whole is heated by means of the open steam
coil, and care must be taken to avoid boiling over. Owing to the
liberation of CO_{2} gas, frothing takes place. A large number of
patents have been granted for the preparation of resinate of soda, and
many methods devised to obviate the boiling over. Some suggest mixing
the rosin and soda ash (or only a portion of the soda ash) prior to
dissolving in water; others saponify in a boiler connected with a trap
which returns the resinate to the pan and allows the carbonic-acid gas
to escape or to be collected.
With due precaution the method can be easily worked in open vessels,
and, using the above proportions, there will be sufficient uncombined
rosin remaining to allow the resultant product to be pumped into the
soap with which it is intended to intermix it, where it will be finally
saponified thoroughly.
The salt required, which, in the example given, would be 1-1/2 cwt., may
be added to the solution prior to the addition of rosin or sprinkled in
towards the finish of the boiling. When the whole has been sufficiently
boiled and allowed to rest, the liquor containing the colouring matter
will float over the resinate, and, after removal, may be replaced by
another washing.
Many other methods have been suggested for the bleaching, refining and
treatment of materials intended for saponification, but the above
practical processes are successfully employed.
All fats and oils after being melted by the aid of steam must be allowed
to thoroughly settle, and the condensed water and impurities withdrawn
through a trap arrangement for collecting the fatty matter. The molten
settled fatty materials _en route_ to the soap-pan should be passed
through sieves sufficiently fine to free them from suspended matter.
CHAPTER V.
SOAP-MAKING.
Public-domain text, read in full here on John Shaqi.
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