The International Monthly, Volume 4, No. 3, October, 1851Various
History
The International Monthly, Volume 4, No. 3, October, 1851
Various
Art, Modern -- 19th century -- Periodicals; Literature, Modern -- 19th century -- Periodicals; Science -- History -- Periodicals
Hoofs are from the German and home markets, and are worth about twelve
pounds per ton. They are used generally in the cheapest description of
combs, but although the least valuable material, are subject to the most
costly and ingenious processes of manufacture.
At the time of our visit the quantity of horns and hoofs in stock amounted
to upwards of one hundred tons of each. Enormous piles of different
varieties--from the delicate curvature of the small Highland ox to the
equally beautiful but enormous _cornu_ of the ferocious buffalo of the
Cape; from the Smithfield horns to those of the gigantic buffalo of Thibet
and Siam--all lay piled in inextricable confusion.
After a glance at the steam-engine, fifty horse-power, and the largest of
the horizontal kind in Scotland, we proceeded to see the first stage of the
manufacture, where horns are cut into assorted sizes by a circular saw. A
horn is twice cut transversely, and afterwards, if a large one,
longitudinally. The tips or extremities here cut off are sent to Sheffield,
where they are converted into table-knife and umbrella handles; and for
this purpose sixteen thousand horns can be cut up in a week. Instead of
being divided in this manner, the hoofs are, after being boiled a certain
time, to render the fibre soft, cut into two pieces; or rather the sole is
stamped out by vertical punching-machines of the same irregular
conformation.
The horns and hoofs thus cut are then brought in pieces into the pressing
department. The first thing that strikes the visitor on entering is the
peculiar and easily distinguishable odor of burnt horn, which indeed is
predominant throughout the works. This arises from the high temperature
necessary to the fabrication of horn, which to a greater or less extent
effects decomposition of the material, and is invariably accompanied with
the disengagement of the peculiar gases which create the odor. Along the
floor of this department are thirty-six furnaces of a peculiar
construction, and at each of these a man and boy were busily engaged in
shaping the cut horns into flat plates, by heating the pieces, and then
cutting them to the required shape with knives. They were then inserted
between screw-blocks, and pressed flat. If, however, the plates are
required for stained combs, as the greater part of them are, a different
mode of pressing is pursued. Into a rectangular cast-iron trough about two
and a half feet long by twelve inches wide and deep, a number of iron
hot-plates are put; they are then oiled on their surface, and the plates of
horn inserted between them; a wedge is next driven into the press by the
percussion-force of a weight falling eight feet, producing a force of about
one hundred and twenty tons. This pressure on the horn in the iron plates
has the effect of breaking the fibre to a certain degree, and forcing it to
expand in a lateral direction. Whatever may have been the original color of
Public-domain text, read in full here on John Shaqi.
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