The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Although this emptying by hand is not attended with any serious
drawbacks, yet it involves loss of time and is rather inconvenient,
so that the demand for mechanical automatism in this operation was
very considerable. It is now some years since Messrs. J. M. Lehmann
patented an apparatus for the mechanical discharging of the chocolate
mass from these machines, but their invention still holds good. A
melangeur provided with such apparatus is shown on fig. 31. Here
a vertically moving shovel is sunk behind the outlet, gradually
damming the material, and causing it to rise above the edge of the
tank and fall through the opening. A second but horizontally working
arrangement, which in this case as in the last is controllable by means
of a crank, conducts the remainder of the material to the same shovel.
So the material is discharged within a few minutes.—These melangeurs
are built for varying outputs. Fig. 32 illustrates one of the largest
yet constructed. Its base has a diameter of 2 metres, and the machine
itself has a capacity of 5 cwts. To avoid the mixing of dust with
the sugar as far as possible, the whole melangeur is provided with a
dust-proof protector.
b) Levigation.
An extreme fineness and homogeneity of the chocolate mass is obtained
in the employment of cylindrical rolling machines, for the construction
of which we are indebted to G. Hermann of Paris. Every kind of
chocolate must be passed through the rolling machine at least once
or twice even when finely powdered sugar is used, though in this
case it is less a question of sub-division than of incorporation and
intermixture. The best qualities are passed through the machine from
six to eight times, or even more. The mass is finally fed into the
machine in cold blocks and so ground off. Granite is the material
chiefly employed in making the rollers, although it is not every
variety which can be adapted to this purpose. Apart from the fact that
granite, or indeed any other mineral stone, seldom occurs in compact
masses and free from flaws, neither porphyry nor the stone generally
described as granite is suitable for employment in the construction of
mill rollers. A kind is generally preferred which intermediates between
granite and porphyry as to hardness and possesses excellent grinding
capacities, and which goes by the name of diorite. No other stone can
compare with this diorite in respect to the above qualities, and the
chief firms engaged in the construction of roller machines possess
their own quarries. But we shall return to this later, for recently
experiments with case-hardened casting rollers (Krupp steel) and hard
porcelain have yielded very flattering results.
[Illustration: Fig. 32.]
[Illustration: Fig. 33 a.]
[Illustration: Fig. 33 b.]
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