The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
These are made either by introducing the chocolate mass between the
two halves of a double mould, of which each corresponds to a half of
the cigar shape to be moulded and which each fit exactly one on the
other; or else by pouring it into hollow moulds stamped out of one
complete piece. Moulding presses[117] are utilised in the manufacture
of material ~en masse~. In these the cigars are filled into
iron moulds, afterwards held together by means of iron combs, and so
introduced in to the press. For each size and shape special moulds
and plates are essential. Neither barium sulphate nor zinc white may
be employed to produce an imitation of the ash on ordinary cigars, as
both are objected to by health inspectors; nor are they necessary, for
in phosphate of lime (tricalcium carbonate) we possess a perfectly
harmless and at the same time efficient substitute, when it is mixed up
with starch syrup.
Other figures, such as fish etc., may also be produced in chocolate, by
means of the moulding press, when it is furnished with stamped moulds,
corresponding to the forms required.
2. ~Chocolate eggs.~
These are generally made hollow, unless they are very small, by
pressing chocolate in two halves of an egg-shaped mould and then
uniting the two parts. Another method patented by Th. Berger of
Hamburg[118] seems less practical. A mould is made of soft sheet
caoutchouc blown out; this is dipped into liquid chocolate and, after
the adhering coating has hardened, the air is let out of the mould. The
use of caoutchouc moulds would render this method too costly, since the
alternation of temperature soon makes the caoutchouc unserviceable.
3. ~Various figures, fruits, animals, and other small objects.~
Double moulds are used for making these objects in chocolate,
consisting sometimes of three or four parts; they are made either of
sheet iron, tinned, or, for more complicated forms, the moulds are cast
in tin, but these latter are not so durable as those of tinned sheet
iron with strong iron frames.
The several parts of the moulds, after having soft chocolate mass
pressed into them, are put together and excess of material is removed
by requisite pressure by the use of a press of the kind made by A.
Reiche in Dresden, which will admit of a large number of moulds
being placed in it at a time. By the use of such a press the moulds
are protected from injury, and the objects moulded have a better
appearance, as a result of the uniform as well as strong pressure
exerted.
After cooling, the moulded objects are readily detached from the moulds
and they only require to be scraped clean, or further ornamented as may
be desired. That is done in various ways, for example by painting with
coloured cacao butter.
4. ~Crumb Chocolate.~
Public-domain text, read in full here on John Shaqi.
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