The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Generally, chocolate presents the finest fracture when it has been
fully levigated and when it contains a considerable amount of fat,
provided that the fat present is only cacao butter. Those kinds which
are not so well levigated, or have had some addition of foreign fat
of higher melting point, show an inferior fracture. It is possible to
obtain an equally vitreous fracture in a less cold cellar (16° C. and
upwards) when the chocolate is moulded at a temperature corresponding
to that of the cellar; to effect that, the chocolate should be moulded
at a proportionally lower temperature the warmer the cellar is. The
difference can be seen by the appearance of pale red spots on the
surface. When it is desired to dispense with artificial cooling, the
cellar should be as much as possible below the surface of the ground;
it should also be of sufficient height, not less than 3 m. If the
situation and height of the cellar be properly adjusted, the requisite
area for disposing of a daily production amounting to 5000 kilos
would be 400 sq. m. The cellar must be well ventilated and furnished
with double windows, so placed as to open towards the north and east.
Discharges of warm waste water, as well as steam pipes or furnaces
should be kept as far distant from the cellar as possible. The internal
arrangement of the cellar should be of such a nature that the whole
of the chocolate to be cooled can be deposited upon the floor, since
that is the place where cooling takes place most rapidly. With that
object in view it is desirable to construct brickwork pillars about 25
cm high, covered with white tiles. Passages are arranged between these
pillars. The cellar should be entered by as few persons as possible
and, therefore, the cooled cakes of chocolate should be taken at once,
in the moulds, to an adjoining room to be turned out and passed on to
the packing room and store.
Most of the existing factories, that have been established for any
time (large and small) have had to adopt artificial means of cooling,
because in most instances the quantity of chocolate to be cooled daily
has, in course of time, increased tenfold. The machine rooms have been
enlarged, the number of machines has also been increased, while the
cooling cellar has remained in its formerly modest proportions. But
those circumstances are not the only reasons for having recourse to
artificial refrigeration, which is often necessary in consequence of
the inconvenient situation of the cellar and the high underground water
level.
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