The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
The sweetmeats are next dipped into liquified chocolate (covering
stuff) to coat them with a layer of that material. The mass employed
for this purpose must contain up to 15 % more butter than that used
for ordinary chocolate, so that it may be kept soft long enough for
continuous working.[121] This is performed in the machine fig. 75. On
a bed-plate coming into contact with steam or cold water, as required,
occur rake-like stirrers, and a small ventilator introduced above
assists in cooling off the material. For the purpose of discharging,
there is an outlet on the rim of the pan. For storage of the tempered
coverings and also for occasional alleviations with cacao butter, a
machine illustrated in fig. 76 is utilised.
[Illustration: Fig. 74.]
[Illustration: Fig. 75.]
[Illustration: Fig. 76.]
The dipping of pralinés for the purpose of coating them was formerly
carried out by means of a fork, the nucleus masses being dropped into
the coating material, taken out with a fork, and placed upon metal
plates. Various kinds of ornamentation were designed by the same
instrument. In the preparation of the higher priced coated fondants,
a similar method of procedure is still in vogue, although such
manipulation presupposes a high degree of skill on the part of the
mechanics are at the machine. For articles of more general consumption,
whether ornamented or not, machines have been introduced for the
purpose by divers manufacturers, some of which function excellently.
Two of that kind which in every way respond to the calls made on them
are here described, but we shall not waste time and labour over the
more complicated and expensive machines.
[Illustration: Fig. 77.]
[Illustration: Fig. 78.]
The first method of coating fondants, patented by A. Reiche of
Dresden-Plauen, is not based on mechanical principles, but rather
relies on a series of small appliances, represented in fig. 77. The
jacketed casing _a_, fig. 77 contains water, and into it the pan
containing coating material can be placed: that is kept in a liquid
condition by heating the water in the jacket by spirit lamps or gas
jets underneath. The adjoining vessel _b_ is closed on all sides,
filled with water, and also kept warm in the same manner; it serves
for the preparatory warming of the objects to be coated, which are
spread upon a wire network, and for that purpose two of these wire
frames can be hung upon the hooks inside the box. The mass dropping
from the wire frame is conveyed into the covering box _a_, by means
of a sheet of metal placed above it; _c_ serves as an apparatus for
turning, and we give it on a larger scale in fig. 78.
[Illustration: Fig. 79.]
The tracings _h_ and _i_ in fig. 79 show the cross section and top view
of the wire gratings, on which cylindrical and ball-shaped sugar goods
are deposited. The other two kinds of grating are illustrated at _L_
and _M_ (fig. 80).
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