The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigmentsBersch, Josef
Science
The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigments
Bersch, Josef
Dyes and dyeing; Pigments
The mixture of the materials used in making ultramarine must be most
intimate in order that the constituents may act chemically upon one
another. In some works the mixing is performed in a very laborious
manner—upon a heap of the dried, levigated clay the remaining materials
are thrown, and the whole shovelled about till it is completely
homogeneous. Naturally, instead of this primitive and costly operation,
mechanical mixers may be used, but the mixture can also be effected
in a simpler manner, which almost dispenses with the necessity for
a mechanical process. Of the substances to be mixed only kaolin and
sulphur are insoluble in water; the others and also the by-products
of previous processes are easily soluble. The soluble and insoluble
constituents of the charge may be mixed in a very simple way by
bringing the levigated kaolin in the form of paste, without drying,
into a pan, adding the solutions of the salts and the powdered sulphur.
The pans are most conveniently heated by the fire gases from the
ultramarine furnaces. After mixing the solutions with the clay to
a thick paste the heating is commenced, the solid substances are
prevented from sinking to the bottom by continual stirring, the
mixture is slowly evaporated, and an extremely intimate and complete
incorporation of the constituents occurs. The heating is continued
until a dry mass is obtained, which may be used for the second
operation without powdering.
The mixture of raw materials is heated for a long time at a clear red
heat, or, in some works, at a white heat. The operation demands some
care; air must be excluded and the whole mass must acquire a uniform
temperature. If both these conditions are not obtained in heating it is
very difficult to obtain a product of uniform colour.
In different works different arrangements are used for the calcining
process. In the older methods crucibles or dishes of fire-clay were
used, of such a shape that the bottom of one crucible formed the lid
of the crucible beneath, just as is the case with the saggers used in
porcelain kilns. The mixture is closely pressed into the crucibles, of
which piles are built in the furnaces. These must be so arranged that
each crucible is surrounded by the fire. The furnaces are very similar
to porcelain kilns.
This method of calcining is obviously attended with many drawbacks; a
large number of costly crucibles is required, a certain proportion of
which is lost at each burning, either by breakage in the fire or in
filling. The pressing of the charge into the small crucibles requires
much labour, as also the placing of the crucibles in the furnace and
their removal; at the end of the nine to ten hours’ calcining, it is
necessary to wait some time to take the crucibles out of the furnace,
or considerable loss will be caused by breakage of the crucibles due to
rapid cooling.
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