The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-MakingSindall, R. W. (Robert Walter)
History
The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-Making
Sindall, R. W. (Robert Walter)
Papermaking
(A) The pulp can be bleached in the washing engine directly the grass
has been sufficiently cleaned. In this case the flow of fresh water
is stopped and as much water as possible removed by means of the
drum-washer. The drum-washer is then raised out of the pulp and a
known volume of bleaching powder solution corresponding to a definite
weight of dry powder is added to the contents of the breaking engine.
The amount used depends on the quantity of dry grass in the breaking
engine, the usual proportion being 8 to 10 per cent. on the calculated
air-dry weight of raw grass. As the stuff circulates round the engine
the colour gradually changes from dark yellow to white.
The process is sometimes hastened by blowing a small quantity of steam
into the mixture and thereby raising its temperature. Considerable care
must be exercised in using heat, because pulp bleached quickly by this
means is liable to lose colour at the later stages of manufacture.
When the pulp has been bleached to the required extent, the drum-washer
is again lowered into contact with the bleached pulp, and the latter
is thoroughly washed so as to be quite free from traces of bleach and
other soluble impurities.
(B) Esparto is often bleached in a "Tower" bleaching engine which
consists of a tall cylindrical vessel of 9 feet diameter, and 15 or 16
feet deep, at the bottom of which is fixed a small centrifugal pump.
The boiled grass together with sufficient water and clear bleaching
powder solution is placed in the engine; the centrifugal pump draws
the mixture from the bottom of the vessel and discharges it, by means
of a large external pipe, direct into the top of the vessel, where, as
it falls, it comes into contact with a circular baffle-plate, which
distributes the pulp evenly over the surface of the mixture in the
vessel. A continuous and rapid circulation is thus maintained, and the
process is said to be very effective. The bleached pulp is subsequently
washed free from any traces of bleach.
(C) Esparto is frequently bleached by the "steeping" process. In this
case the pulp is washed in the breaking engine, mixed with the required
quantity of bleach, and at once discharged through the outlet pipes
of the engine into large brick tanks, where the bleach is allowed to
act quietly upon the boiled grass. This method produces a pulp of good
colour and is economical.
Whichever process of bleaching is adopted, it is necessary to remove
all the by-products formed during the process, as these soluble
by-products if left in the mixture produce a lowering of colour.
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