The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-MakingSindall, R. W. (Robert Walter)
History
The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-Making
Sindall, R. W. (Robert Walter)
Papermaking
For the best quality of straw cellulose, the material is cut up into
small pieces by machines which resemble an ordinary chaff-cutter, and
the knots taken out by a separating machine. In most cases, however,
the whole straw is simply cut up into small lengths of about one to
two inches long, and placed at once in the digester. When the straw is
contaminated with foreign weeds, sand, husks, and similar substances,
as is usually the case, it is carefully hand-picked by girls, who
remove these impurities, which tend to produce particles of unbleached
matter in the finished pulp. The expense of this preliminary cleaning
process is more than compensated for by the enhanced value of the
bleached straw pulp.
_Digesting._--The cut straw is boiled in rotary cylindrical or
spherical vessels, stationary upright boilers of the vomiting type
being seldom employed because the circulation of the caustic soda
liquor does not take place freely with straw packed in the latter.
As the material is very bulky, some of the liquor is first put into the
boiler and the steam admitted while the straw is being thrown in. By
this means the straw is softened and reduced in bulk, so that a larger
quantity can be added before the digester is quite full. The full
amount of caustic soda is then made up by further additions of liquor,
and the contents of the digester heated by high-pressure steam for four
to six hours.
The conditions of treatment are shown by the following trial:--
Amount of straw 5,600 lbs.
Caustic soda, 20 per cent. 1,120 lbs.
The caustic soda was added in the form of a liquor, having a volume of
2,012 gallons and a specific gravity of 1·055.
Time of boiling 5 hours.
Pressure 60 lbs.
_Washing._--The boiled straw is discharged into large tanks placed
below the digester and washed with hot water, the smallest possible
quantity being used consistent with complete washing in order to
prevent the accumulation of large volumes of weak lye. The spent liquor
and washing waters are drained off into store tanks and evaporated in a
multiple effect apparatus by the same process as that used for esparto
pulp. The last washings are usually run away because the percentage of
soda in them is too small to pay for the cost of recovery.
The final washing of the straw pulp is completed by the use of a
breaking engine or potcher. As straw pulp contains a large proportion
of cellular matter which cannot be regarded as true fibres, there
is always a danger of considerable loss in yield if the use of the
breaking engine is extensively adopted, because the short cells escape
through the meshes of the drum-washer. The washing is most economically
effected in the tanks if a good yield of pulp is required.
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