The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-MakingSindall, R. W. (Robert Walter)
History
The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-Making
Sindall, R. W. (Robert Walter)
Papermaking
_Preparation of the Wood._--The logs of wood are cut up and barked
exactly as in the case of mechanical pulp. The short two-foot pieces
are then cut up into small flakes about one inch square and half an
inch thick by means of a machine known as a _chipper_. This is similar
in construction to a barker, consisting of a heavy iron disc rotating
at a high speed inside a stout cover. The disc revolves in a vertical
position, and three projecting knives slice up the logs into flakes.
For this purpose the disc is provided with three slots which radiate
from the centre towards the circumference for about 12 inches. The
knives can be adjusted so that they stand up through the slots and
above the surface of the disc to any required distance.
In order to ensure uniformity in the size of the chips, the practice
is frequently adopted of sifting the wood leaving the chipper. The
sieve is a large skeleton drum, the outer surface of which is made of a
coarse wire cloth capable of passing all pieces of the size mentioned.
Larger chips and pieces are retained in the drum as it revolves in a
horizontal position and only fall out on reaching the extreme end of
the machine.
_The Digesters._--The object of boiling the wood under pressure with
chemicals is to dissociate the valuable fibrous portion of the plant
from the resinous and non-fibrous portion. In this process the wood
loses half its weight, the yield of pulp being about 50 per cent., and
the remainder is dissolved out by the chemical solution. The conditions
of treatment are extremely varied in character, the quality of the pulp
produced varying in proportion.
The digesters are either spherical, cylindrical, or egg-shaped, being
constructed to revolve at a slow rate of speed, or fixed permanently
in an upright position. Spherical boilers are usually 9 or 10 feet in
diameter, the cylindrical digesters being 40 or 50 feet high and 12 or
15 feet diameter, the larger ones being capable of taking 20 tons of
wood for each operation.
[Illustration: FIG. 33.--Wood Pulp Digester, partly in elevation,
partly in section.]
For the alkaline process the interior of the digester does not require
any special treatment, but with the acid process the internal portion
of the boiler is carefully lined with a thick layer of acid-resisting
brick and cement.
The contents of the digester are heated by means of high-pressure
steam, which is blown direct into the mass or passed through a coil
lying at the bottom of the vessel. In the former case the steam is
condensed by the liquor, the volume of which is consequently increased,
while in the latter case the condensed steam is drawn off continuously
from the pipes. Each system has its own particular advantages.
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