The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-MakingSindall, R. W. (Robert Walter)
History
The Manufacture of Paper: With Illustrations, and a Bibliography of Works Relating to Cellulose and Paper-Making
Sindall, R. W. (Robert Walter)
Papermaking
_Tank System._--The somewhat costly tower system has in many cases been
superseded by the use of a number of huge wooden vats, 10 to 12 feet
diameter and 8 to 10 feet high. These tanks are filled with water and
a known quantity of slaked lime. The gas is forced into the tanks by
pressure or drawn through by suction, and the conversion of the milk of
lime into bisulphite of lime proceeds automatically. In order to ensure
complete absorption the gas passes through the tanks in series, so that
the spent gases leaving the vats do not contain any appreciable amount
of sulphurous acid.
In order to obtain pulp of uniform quality it is necessary that the
liquor should be of constant composition. The formula differs in the
various mills according to the conditions which are found most suitable.
_Sulphite Digesters._--The almost universal form of boiler employed in
cooking wood by the sulphite process is a tall cylindrical vessel of
about 50 feet in height, and 14 to 15 feet internal diameter, lined
with acid-resisting brick.
This form of digester is capable of holding 20 tons of wood at one
charge, yielding 10 tons of finished pulp.
The chipped wood is discharged into the digesters from huge bins
erected just above the openings to the digesters, so that the latter
can be filled without any delay and the requisite quantity of sulphite
liquor added.
The manhole or cover is at once put on, securely fastened, and steam
turned on gradually until the pressure reaches 70 or 80 lbs., at which
pressure the cooking is steadily maintained. The progress of the
operation is watched and samples of the liquor drawn from the boiler
at intervals to be tested, so that the boiling may be stopped when the
results of the testing show the wood is sufficiently cooked.
There is no special difficulty in this operation, provided the
necessary conditions are observed. It is important that the wood should
be dry, and that the proportion of sulphite liquor per ton of dry wood
should be constant. If the wood happens to be wet, due allowance must
be made for the excess water and a somewhat stronger liquor used in
order to compensate for this. Other precautions of a similar character
are observed in order to minimise the danger of an insufficiently
cooked pulp.
_Washing._--When the pulp has been boiled, a process which generally
occupies seven or eight hours, the steam is shut off and the contents
of the boiler blown out into large vats known as blow-out tanks, the
pressure of steam remaining in the digester being sufficient to empty
the softened pulp in a few minutes. Much of the spent sulphite liquor,
now containing the dissolved resinous and non-fibrous portions of the
original wood, drains away from the mass in the tank, and then copious
supplies of clean water are added in order to wash out the residual
liquors which it is essential to remove.
Numerous other devices are employed to ensure the complete washing of
the boiled pulp.
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