The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
We will say that we have found out that 20 degrees on the hydrometer is
the proper point at which to add the flour mixture—that this degree of
thickness, with the added thickness produced by the flour mixture,
produces a soup, which when cold and well shaken, will be thick enough,
but will also pour out of the can easily and smoothly. We test the
boiling liquid several times; it runs 14 degrees, then after a few
minutes 18 degrees, then 20, and it is time to add the flour.
Adding Flour
The flour must be smoothly mixed with water in a flour mixer with sifter
attachment. For a 100 gallon batch of soup I would recommend 40 lbs. of
hard flour and 13 gallons of water. The hard flour seems to give the
best results. The water is placed in the bottom of the mixer and the
mixing attachments (paddles and sifter) set in motion either by a
separate motor or by a belt from a line of shaft. The flour is then
poured through the revolving sifter and is brushed through as a fine
powder, which the paddles slowly work into the water without allowing
lumps to form. When the total amount of flour is added to the water, and
the paddles have worked the mixture up smooth, the flour mixture is
added to the boiling contents of the kettle, either in pails or by means
of enamel lined pipe running from the mixer to the cooking kettles. The
contents of the kettle should be at a vigorous boil when the flour is
added, and the flour mixture should not be thrown in so fast that it
will kill the boil. During this process the boiling mass should be
stirred vigorously with a long paddle. After all the flour is in the
kettle the boil is continued for ten minutes, after which time the batch
of soup is done and ready to be let down into the finishing machine.
Filling and Processing
From the finisher it is conducted to a receiving tank, and thence to the
filling machine. A large volume of soup should not be kept ahead in the
receiving tank as it cools and may get somewhat lumpy. The hotter it is
canned, the better, and it should be placed in the process tanks
immediately after canning.
It is usually canned in No. 1, 16 oz., and No. 10 cans, and is filled
with a rotary filling machine of the type used for heavy liquids.
It may be processed either in straight process tanks or in a continuous
agitating pasteurizer. If the straight stationary tanks are used the
following time is given in boiling water: No. 1, 30 minutes; 16 oz., 40
minutes; No. 10, 1 hour. If a continuous agitating pasteurizer is used
this time can be cut down about 60%.
As soon as the processing is completed the cans should be gradually
cooled in cold water and left in the cold water until the outside has
cooled sufficiently to allow them to be handled easily. On account of
the flour it contains soup holds its heat a long time, and it should be
properly cooled before stacking away.
Shaking and Labeling
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